Monday August 25, 2025
07:30 AM - 02:00 PM
Arrive early to the 2025 AFPM Summit and join us at the Heroes Charity Golf Tournament. Events include a welcome dinner on Sunday, August 24, and the Heroes Charity Golf Tournament on Monday, August 25. Proceeds will benefit the Heroes Charity Foundation, which supports charities that champion initiatives that improve the lives of veterans, children and the families who support them.

Join a fun event and network with colleagues and clients. Click to learn more.

12:00 PM - 05:00 PM
Registration
02:00 PM - 04:00 PM
Emerging Leaders


Facilitators:
Kristen Becht, Becht
Spencer Blindauer, Axens North America

Leadership Panelists:
Heidi Hurst, VP, Refining, CVE Toledo Refinery, Cenovus U.S. Corporation
Marie Sutton, Chief of Staff, Global Feedstock & Energy, LyondellBasell Industries
Brook Vickery, President and CEO, INVISTA
04:00 PM - 05:00 PM
Emerging Leaders Reception
05:00 PM - 07:00 PM
Sponsored by Crystaphase
Tuesday August 26, 2025
07:00 AM - 05:00 PM
Registration
08:00 AM - 08:30 AM
Welcome
Chet Thompson, President and CEO, AFPM

Lifetime Service Award
Phil Gaarder, EVP Operations, Flint Hills Resources, LLC
Jim Stump, Braya Renewable Fuels
08:30 AM - 09:30 AM
Geopolitical Keynote
09:30 AM - 10:30 AM
Workforce Keynote
10:30 AM - 10:45 AM
Break in the HUB
10:45 AM - 11:30 AM
Fired Heater
Lessons Learned
Fired Heater, Lessons Learned


The CSB will discuss its investigation of the November 19, 2023, fired heater tube rupture at a refinery in Martinez, California. The incident occurred during the initial startup of a renewable diesel hydroprocessing unit, resulting in a fire that seriously injured one employee. Topics will include fired heater safe operating limits, worker proximity to fired heaters, safety instrumented systems that detect low process flow into fired heaters, burner operation, valve misalignments, and corporate oversight.

Participants will: Gain an understanding of both the process-side and combustion-side causes that contributed to the tube rupture; Identify potential deficiencies that may exist at their own units; and Review the CSB’s industry recommendation to API for suggested revisions to API RP 556 (Instrumentation, Control, and Protective Systems for Gas Fired Heaters).

Moderator:
Willis Jernigan, AFPM

Speaker:
Melike Yersiz, U.S. Chemical Safety Board
Artificial Intelligence
Artificial Intelligence


Artificial Intelligence (AI) is a transformative technology that is presently influencing, or will eventually influence, nearly every facet of our personal and professional lives. Although much of the information highlights the benefits of AI, it also raises concerns about potential negative impacts and unintended consequences. It's crucial to prepare the workforce for AI to reduce disruptions. Leaders will share their experiences with AI deployments, the methods used to ensure success, and lessons learned for future AI initiatives.
Take Aways:

  • Awareness of potential impacts of AI on personnel and culture

  • Methods and techniques employed to achieve and sustain positive acceptance of AI

  • Insights into how AI is impacting jobs and job roles and defining new valued skill sets



Moderator:
Brent Railey, Chevron Phillips Chemical Company LP

Speakers:
Holly Fitch, Marathon Petroleum Corporation
Tyler Harnos, Big West Oil, LLC
Siva Lakshmanan, DeepHow
101 Series
101 Series, FCC


This session will review a collaboration between UOP and Marathon to optimize operation of the FCC bottoms section. After detecting fouling in the main column slurry pumparound packing, an innovative internals modification was implemented to minimize this in the future. This presentation will review the observed benefits of the new internals and provide an overview of key variables to monitor in the bottoms circuit. 

Moderator:
Michael Allegro, BASF Corporation

Speakers:
Ryan Brown, Marathon Petroleum Corporation
Nick Turner, Honeywell UOP
Reliability and Maintenance Bootcamp
Reliability and Maintenance Bootcamp, Mechanical Integrity


This technical session is designed to give engineers and maintenance professionals a practical understanding of how API-579 Level 3 Fitness-for-Service (FFS) assessments—powered by Finite Element Analysis (FEA)—can solve complex reliability challenges in the oil and gas industry.

We will introduce advanced methods for evaluating equipment with damage mechanisms like corrosion, cracking, and dents. You’ll learn when Level 3 assessments are needed, how FEA is applied, and why these techniques offer better accuracy, safer outcomes, and longer equipment life.

Highlights include:

  • API-579 FFS framework and when to escalate to Level 3

  • Benefits of FEA: realistic modeling of stress, temperature, and pressure

  • Real-world case studies: pressure vessel corrosion, weld cracking, and pipe dents

  • Key takeaways for maintenance planning and repair decisions



Tailored for a broad operator-based audience, this session uses real examples—not just theory—to demonstrate how advanced analysis can enhance reliability, reduce costs, and support critical decisions.

Moderator:
Dean Roberts, Ergon, Inc.

Speaker:
Colin Davis, Becht
11:30 AM - 11:45 AM
Break in the HUB
11:45 AM - 12:30 PM
Lessons Learned, FCC


Identifying, diagnosing and remedying catalyst losses are crucial to successful FCC operation. It is not a matter of if, but when, your FCC unit will encounter catalyst losses and whether it is small and manageable or large and unsustainable. This session will review catalyst loss fundamentals and troubleshooting followed by case studies from two units with very different outcomes. 

Moderator:
Tiffany Clark, Marathon Petroleum Corporation

Speakers:
Joe Colmone, Honeywell UOP
Andishaeh Dadgar, Ketjen Corporation
Steve Gremillion, Delek US
Digitalization
Digitalization


Generative AI is now widely available, often integrated into existing applications and tools in our facilities. While commonly used for writing, its potential to transform routine work is immense. GenAI can significantly enhance efficiency, effectiveness, and job satisfaction by reducing effort on repetitive low-value tasks. A panel will discuss various practical use cases to showcase how GenAI is being applied in everyday operations.
Take Aways:

  • Scope of capabilities represented by GenAI (Text, Graphics, Code, and more)

  • Creative and practical examples of how GenAI has been effectively applied

  • Insights into the attributes of a good opportunity for GenAI and implementation approaches



Moderator:
Bruce Taylor, FurtherTec

Speakers:
Ryan Byrne, Macedon Technologies
Brandon Taylor, Flatirons Digital Innovations
Andrew Vignes, HF Sinclair Corporation
Patrick Robinson, PBF Energy, Inc.
Reliability and Maintenance Bootcamp
Reliability and Maintenance Bootcamp


In this session, we will discuss in detail the definition of Normalization of Deviance and how it has contributed to major accidents, including both Space Shuttle disasters. Examples will be provided of Normalization of Deviance in operating and maintaining process plants, as well as in our daily lives.

Participants will:

  • Gain an understanding of how to stop Normalization of Deviance

  • Learn how to identify and correct this behavior

  • Take this concept home to apply with their families



Moderator:
Dean Roberts, Ergon Refining, Inc.

Speaker:
Rick Hoffman, Becht
101 Series
101 Series, Hydroprocessing


In the refining industry, effective feed filtration is crucial for maintaining the reliability and efficiency of hydroprocessing units. This presentation, "Hydroprocessing Unit Feed Filtration Technologies and Industry Experiences," aims to provide a comprehensive overview of the purpose and types of feed filtration equipment available in the market, along with their operational considerations and industry experiences. 

Moderator:
Montri Vichailak, Marathon Petroleum Corporation

Speaker:
Andres Barrios, FILTER RESOURCES An MCE Company
Harold Doucet, Jr., FILTER RESOURCES An MCE Company
Brian Noto, FILTER RESOURCES An MCE Company
Christina Rasmussen, Marathon Petroleum Corporation
11:45 AM - 12:00 PM
Sponsored Content
Sponsored Content


Speakers:
Amit Gupta, Heurtey Petrochem Solutions
Amanda Nelson, ExxonMobil
12:30 PM - 02:00 PM
Lunch in the HUB
02:00 PM - 02:45 PM
Alkylation
101 Series, Alkylation


Moderator:
Sheila Bottjen, Valero Energy Corporation

Speaker:
Mike Teders, Becht
Reliability and Maintenance Bootcamp
Reliability and Maintenance Bootcamp


After more than 50 years of root cause analysis (RCA), you might expect problem solving to be a clear and straightforward process. It’s not. You can find yourself caught in unproductive debates. “Is that a contributing factor, or a causal factor?” “That’s a primary cause, but it’s not the main cause.” The result is frustration, inefficiency, and solutions that allow a repeat of the same problems.

A better approach to RCA is one built on evidence-based cause-and-effect relationships. The steps are simple: define the problem, explain why it happened, and identify solutions to reduce risk. Its focus is on having more reliable work processes, learning, and improving, which helps engage the frontline and minimize blame.

This session will explain the pitfalls of drifting from scientific problem solving and features a case study demonstrating how first-principles RCA leads to tangible improvements in reliability and human performance.

Participants will learn:

  • Four common errors that arise when explaining why an incident occurred

  • The biggest misconception about RCA

  • Why effective RCA does not require any proprietary techniques, terminology, or software

  • How RCA can be scaled for low-risk incidents and expanded as needed for higher-impact events.

  • How to reduce “human error” by involving those who perform the work



Moderator:
Bill Clark, Phillips 66

Speakers:
Bill Clark, Phillips 66
Mark Galley, ThinkReliability
Sponsored Content
Sponsored Content


Speaker:
Constantine Lau, Schneider Electric
Speakers
Lessons Learned
Lessons Learned, Hydroprocessing


This Lessons Learned session will focus on telling the stories of fatal incidents in Hydroprocessing units to facilitate an awareness and understanding of the different root causes contributing to them.  Sharing the lessons learned will help prevent similar incidents from happening again.  The presenters will cover a broad spectrum of incidents and their causes with a Q&A discussion at the end.

Moderator:
Thad Sauvain, Becht

Speakers:
Jeff Johns, Becht
Greg Mullek, Chevron U.S.A. Inc.
Turnaround
FCC, Turnaround


Over the past 12 years, Ketjen FCC modeling engineers have simulated over 145 FCC units globally, identifying common challenges that prevent refiners from fully leveraging kinetic FCC models to maximize profitability. These challenges often stem from structural issues in model setup, poor-quality process measurements, or a lack of detailed knowledge about the models. This presentation will highlight 4 to 6 real-world examples, offering insights on how to: 1) avoid common modeling predicaments, 2) quickly identify if problems exist, and 3) implement actionable solutions. 

Moderator:
Steve Shimoda, Technip Energies

Speaker:
Alan Kramer, Ketjen Corporation
Bridget Cadigan, Marathon Petroleum Corporation
02:45 PM - 03:00 PM
Break in the HUB
03:00 PM - 03:45 PM
101 Series
101 Series, Crude, Coking


This presentation will focus on the key performance indicators (KPIs) essential for optimizing delayed coker unit operations. It will examine the influence of feed properties on coke quality and heater fouling, while highlighting strategies to improve heater performance and maximize coke drum capacity utilization. Particular emphasis will be placed on minimizing coke drum outages and optimizing cycle time management to enhance unit throughput and reliability. The discussion will also address fractionator and gas plant performance, with a focus on maximizing liquid recovery, as well as evaluating blowdown system. Collectively, these KPIs provide a comprehensive framework for driving operational excellence and improving overall coker profitability.

Moderator:
Sam Lordo, Becht

Speaker:
Gary Gianzon, Becht
FCC
FCC, Environmental


Fluid Catalytic Cracking technology provides an elegant and flexible solution to meet refining and petrochemical demands but concurrently carries notable challenges. Among these challenges are contaminants produced in the process, notably particulate matter, SOx, NOx, and CO, which have potential to result in air quality emissions from the flue gas stack. This session will describe the formation mechanisms and summarize available control technology to manage emission of these species. 

Moderator:
Joe Famolaro, ExxonMobil Corporation

Speakers:
Heather Blair, Johnson Matthey
Jessica Boyce, HF Sinclair Corporation
Disha Sharma, W.R. Grace & Co.
Sponsored Content
Sponsored Content


Speaker:
Kris Kohl, Baker Hughes
Speakers
Alkylation
Lessons Learned, Alkylation


Moderator:
Liana Siegel, Marathon Petroleum Corporation

Speakers:
Jhouly Osorio, Marathon Petroleum Corporation
Ezequiel Vicent, OLI Systems Inc.
Lessons Learned
Maintenance
Lessons Learned, Maintenance


In an era of rapid technological advancement, achieving positive reliability outcomes requires a strategic blend of innovation and foundational maintenance practices. This presentation explores how organizations can harness emerging technologies to enhance awareness and enable early anomaly detection. By integrating data-driven insights with proven maintenance strategies, companies can improve operational reliability and efficiency. Through an open discussion, we will explore the real-world challenges and opportunities that arise when merging traditional maintenance with cutting-edge technology.

The session is designed as an introductory-level discussion that highlights the value of combining traditional hands-on maintenance practices with modern monitoring tools to support a more comprehensive and reliable approach to decision-making. Together we aim to uncover practical strategies for building a resilient, future-ready maintenance culture. Participants will be encouraged to share experiences and insights on navigating common pitfalls—such as over-reliance on digital tools, integration complexities, and maintaining a balance between automation and human expertise.

Moderator:
Dean Roberts, Ergon Refining, Inc.

Speakers:
Jaxson O'Brien, CHS Inc.
Mark Sannes, Flint Hills Resources, LLC
03:45 PM - 04:00 PM
Break in the HUB
04:00 PM - 04:45 PM
101 Series, Sustainability


Refineries face critical challenges in heat management and water conservation, with aging infrastructure and increasing regulatory pressures. Traditional wet cooling towers are becoming increasingly unsustainable, presenting an urgent need for innovative cooling solutions. This presentation explores geothermal technologies as a transformative approach to addressing refineries' cooling and energy efficiency challenges. Modern refineries typically operate with billion BTUs of excess heat, representing a significant opportunity for energy optimization. Geothermal cooling strategies offer multiple benefits, including substantial water savings, reduced energy consumption, and potential for waste heat monetization. By leveraging absorption chillers, thermal energy networks, and advanced heat exchange technologies, refineries can unlock new economic and environmental efficiencies.

Key discussion points will include:

  • Quantifying waste heat potential in refinery operations

  • Geothermal cooling technologies for process units

  • Water scarcity mitigation strategies

  • Economic benefits of thermal energy network implementation

  • Case studies demonstrating successful heat management interventions

  • This presentation provides process engineers and executive leadership a comprehensive overview of geothermal cooling's potential to revolutionize refinery thermal management, offering a pragmatic pathway to improved operational sustainability.



Moderator:
Alex Bruns, Nalco Water

Presenter:
Jay Egg, Egg Geo LLC
Mimi Egg, Egg Geo LLC
Crude
Lessons Learned, Crude


Topic 1. Proper Configuration for Chemical Addition Applications
This segment focuses on common best practices and pitfalls for chemical injections.

Learning Objectives:

  1. Types of injectors

  2. Use of diluent

  3. Injection placement / ideal locations



Topic 2. Special Case Study for Caustic Injection
This segment focuses in on injecting caustic in the crude unit to further reduce chlorides in the crude tower overhead system, reducing corrosion potential.

Learning Objectives:

  1. When to use caustic & when NOT to use caustic

  2. Proper injection practices

  3. Potential pitfalls, including an example



Moderator:
Tim Oubre, Halliburton Multi-Chem

Speakers:
Tim Oubre, Halliburton Multi-Chem
Jeff Zurlo, TotalChem, LLC
Maintenance
Maintenance


Moderator:
Bill Clark, Phillips 66

Speaker:
Jim Payne, Phillips 66
Sponsored Content
Sponsored Content


Speaker:
Sarah Kozak, Trindent Consulting
Speakers
FCC


Onstream reliability of FCC slide valves is the key to safe normal and emergency operations. Three different lessons learned on actuator purges, stuck slide valves, and hydraulic oil quality/solenoid valve reliability, followed by a Q&A with an expert panel.

Moderator:
Ziad Jawad, Phillips 66

Speakers:
Virgil Guzman, Circor
Jeremy Meadows, Circor
Jason Saltzman, ExxonMobil Corporation
Wally Stinson, ExxonMobil Corporation
Luke Sutcliffe, Phillips 66
04:45 PM - 06:15 PM
Happy Hour in the HUB
Wednesday August 27, 2025
07:00 AM - 08:00 AM
Breakfast in the HUB
07:00 AM - 05:00 PM
Registration
08:00 AM - 08:45 AM
Reliability and Maintenance Bootcamp
Reliability and Maintenance Bootcamp


This session will introduce an integral part of maintenance and reliability engineers’ responsibilities to capital projects. How this relationship and communication is important to get safe, reliable, and maintainable equipment installed when working with a capital project team.

Participants will learn:

  • What a project life cycle is

  • What influences cost the most, and

  • Industry standards for analysis



Moderator:
Bill Clark, Phillips 66

Speaker:
Dean Roberts, Ergon Refining, Inc.
Sustainability
Sustainability


The initial surge in electric vehicle (EV) adoption has plateaued due to pricing, tax incentive uncertainty, challenges with charging infrastructure, repair costs, and range limitations. Sales of hybrid vehicles (HVs) have recently increased. HVs provide consumers with a choice that balances the efficiency of EVs with the performance of internal combustion engine (ICE) vehicles. Consumers will inevitably compare all powertrain technologies to ICE vehicles regarding affordability, reliability, and performance. Recent policy changes have shifted the market toward cautious mainstream consumers. As technology and regulations evolve, consumer decisions will continue to be influenced by cost, reliability, performance, and environmental impact. In this session, an industry expert will present data and insights on current and future decisions.

Moderator:
Matt Goodman, Marathon Petroleum Corporation

Speaker:
John Howard, Experian Automotive
Crude
Coking
Crude, Coking


Review and answer submitted questions with a select panel of experts questions regarding crudes/coking.

Moderators:
Hector Gamboa-Arizpe, CITGO Petroleum Corporation
Jacob Young, Petroval S.A.

Panelists:
Mark Cox, Marathon Petroleum Corporation
Gary Gianzon, Becht
Kamur Bantwal Rama, HF Sinclair Corporation
Graylon Williams, Nalco Energy Services
Alkylation
Alkylation


Today’s refiners are looking for newer technologies to product better quality alkylate. This session will review innovative processes, including:

  • The K-SAAT® process, which produces higher quality alkylate using an engineered non-corrosive solid-acid catalyst. The K-SAAT® process eliminates the need for liquid acid catalyst, and is an ideal low cost solution for refiners looking to upgrade their existing Alkylation process. Participants will gain an understanding of how refiners can revamp an existing Alkylation unit to produce better quality alkylate through case studies that illustrate examples of such a conversion and the benefits achieved.

  • The ISOALKY™ Technology, commercialized by Chevron and UOP, which offers benefits (product quality and yields) and economics compared to traditional alkylation technologies. The ISOALKY™ Catalyst is a non-volatile ionic liquid that does not require offsite regeneration. ISOALKY™ Technology can be used for green field plants or retrofit/expansion of existing alkylation units. The first commercial ISOALKY™ Unit has been successfully operating at the Chevron Salt Lake Refinery since January 2021, and the first unit turnaround was completed in October 2024. Participants will gain information on the ISOALKY™ Technology as well as the commercial operation, including turnaround learnings.



Moderator:
Liana Siegel, Marathon Petroleum Corporation

Speakers:
Bhavdip Kalaria, KBR
Jon Keuler, Honeywell UOP
Mark Rasmussen, Chevron U.S.A. Inc.
Gasoline Processes
Gasoline Processes


Fouling of Naphtha Hydrotreating Reactors can cause limitations to operation and planned cycle length. This session will present three technologies to effectively mitigate this fouling to hit the cycle:

  • Catching Scale: Haldor Topsoe and Marathon Petroleum step up to the plate

  • HeavyTrap: A Top Bed Double Play

  • Axens' HyRing: A Grand Slam in Pressure Drop Mitigation



Moderator:
Rhett Finch, Marathon Petroleum Corporation

Speakers:
Nandita Akunuri, Axens North America
Amanda Cavazos, Marathon Petroleum Corporation
Rhett Finch, Marathon Petroleum Corporation
Leslie Johnson, Crystaphase
Optimization
Optimization


What is basic process control?
How is it done? Why is it important for the refinery engineer to be familiar with the basics?

In this foundational session, the discussion will focus on the workings of everyday loops and instrumentation that a refinery engineer is likely to encounter.

Moderator:
Sriram Ramaganesan, Phillips 66

Speakers:
Joe Boyce, Marathon Petroleum Corporation
Scott Flanagan, Marathon Petroleum Corporation
Tim Olsen, Emerson Automation Solutions
FCC
FCC


Canadian Refiner replaced the Shake Test with on-line UOP Mercaptide Sensors to monitor the extent of Merox caustic regeneration. Mercaptide Sensor use resulted in continuously trended data, reduced caustic exposure, and proactive process variable optimization, while vastly reducing off specification incidences and unnecessary bulk caustic replacements.

Moderator:
Nik Larsen, Marathon Petroleum Corporation

Speaker:
Jessy Trucko, Honeywell UOP
08:45 AM - 09:00 AM
Break in the HUB
09:00 AM - 09:45 AM
Optimization
Optimization


This session covers the complete spectrum of process optimization methods at a refinery or petrochemical plant. From models predictive control to real time optimization via process models and onto machine learning methods via neural networks. The attendee will gain an understanding of when to apply these methods in practice and the organizational support needed to succeed long term.

Moderator:
Patrick Robinson, PBF Energy Inc.

Speakers:
GT McDaniel, Marathon Petroleum Corporation
Chuck Johnston, Marathon Petroleum Corporation
Sriram Ramaganesan, Phillips 66
Abhay Singh, Motiva Enterprises LLC
Alkylation
FCC
Alkylation, FCC


Units in the refinery are interconnected and operational changes to an upstream often create challenges for downstream units. We will review how normal and abnormal FCC operations impact Alky feeds. We will also discuss Alky feed specifications and the impact to acid consumption and alkylate quality.

Moderator:
Tyner Devine, Flint Hills Resources, LLC

Speakers:
Javier Rios, Honeywell UOP
Liana Siegel, Marathon Petroleum Corporation
Crude
Coking
Crude, Coking


Review and answer submitted questions with a select panel of experts questions regarding crudes/coking.

Moderator:
Hector Gamboa-Arizpe, CITGO Petroleum Corporation
Jacob Young, Petroval S.A.

Speakers:
Mark Cox, Marathon Petroleum Corporation
Gary Gianzon, Becht
Kumar Bantwal Rama, HF Sinclair Corporation
Graylon WIlliams, Nalco Energy Services
Sustainability
Sustainability


As global demand for renewable fuels accelerates, regulatory frameworks are becoming more complex — and increasingly focused on driving deeper greenhouse gas (GHG) reductions and improved carbon intensity (CI) scores. This two-part panel will first explore the evolving landscape of biofuel policies and their emphasis on CI performance. The second part will shift to a practical perspective, highlighting how modern farming practices and closer collaboration between refiners and agricultural stakeholders can significantly reduce CI at the source. Together, these insights demonstrate a path toward scalable, low-carbon renewable fuel solutions built on policy alignment and supply chain innovation.

Moderator:
Doug Beshara, Merrick & Company

Speakers:
Chad Asmus, BASF
Kristine Klavers, EcoEngineers
Reliability and Maintenance Bootcamp
Reliability and Maintenance Bootcamp


In this session, leaders in plant maintenance from two major companies in the fuel and petrochemical manufacturing industry will discuss the advantages of a company-wide standard process for routine maintenance. Gaining alignment on a common work practice across a large and geographically diverse portfolio can be challenging, but the resulting organizational discipline can yield improved efficiency, reliability and decision-making. The speakers will provide a high-level overview of their routine maintenance processes and share key success factors for implementing a common maintenance work practice at multiple facilities.

Participants will:

  • Learn the major elements of a routine maintenance process

  • Hear examples of strategies for a successful wide-scale implementation

  • Ask questions to understand how a common work practice for plant maintenance can be applied at their company



Moderators:
Mike DeHart, Valero Energy Corporation

Speakers:
John Duenckel, Valero Energy Corporation
Tom Golden, LyondellBasell Industries
Hydroprocessing
Hydroprocessing


Operational case studies of DHT, GOHT, and NHT feed /effluent exchanger threats are presented with monitoring, reliability, and chemical addition strategies. Mitigating threats of feed side and effluent side fouling and corrosion over time also requires sustaining institutional knowledge through constant change of stream composition, temperatures, AND people. This presentation includes tips and tricks of templated calculations, use of Decision Support Tools, industry knowledge, vendor relationships and support, and cross-site sharing of findings.

Moderators:
Del Grotewold, Veolia Water Technologies & Solutions
Wendy Wildenberg, Flint Hills Resources, LLC

Speakers:
Wendy Wildenberg, Flint Hills Resources, LLC
Carson Wright, Flint Hills Resources, LLC
Gasoline Processes
Environmental
Gasoline Processes, Environmental


The intersection of refining and petrochemical manufacturing has never been more significant as industries navigate the dual challenges of efficiency and sustainability. This session will explore the critical role of Perchloroethylene (PERC) in modern refining processes while also highlighting its applications in petrochemical production.

PERC is recognized as one of the safest catalyst activators during normal operations, as well as a regenerator for spent catalysts. Utilizing less efficient materials can necessitate larger quantities of hazardous substances being kept onsite, thus increasing exposure risks. Other chlorinating agents are either restricted by the EPA or are inherently more hazardous, making PERC a preferable option.

Attendees will gain insights into how PERC enhances refining technologies through processes such as isomerization and catalytic reforming, which help ensure compliance with environmental regulations. Industry experts will discuss the extensive benefits of utilizing PERC, emphasizing innovations that contribute to both safety and operational efficiency.

Moreover, we will review advancements in safety protocols that facilitate the effective handling of PERC, ensuring minimal exposure and adherence to rigorous regulatory standards. By fostering dialogue among leaders in refining and petrochemical manufacturing, this session aims to identify collective strategies for driving innovation and achieving sustainability goals within the industry.

Moderator:
Alex Kniuksta, Honeywell UOP

Speaker:
Scott Wozniak, Honeywell UOP
09:45 AM - 10:00 AM
Break in the HUB
10:00 AM - 10:45 AM
Crude
Coking
Crude, Coking


1. Slop Oil Reprocessing
2. Vacuum Tower Washbed Maintenance

How do you reprocess slop oil in your refinery? Join us at this Town Hall session to discuss how others in the refining industry handle slop and best practices for success. Come share your experiences with the group and learn from industry experts about effective slop oil reprocessing techniques.

Moderators:
Greg Cantley, Marathon Petroleum Corporation
Robert Graham, HF Sinclair Corporation
Optimization
Optimization


First principles models with adjustable parameters alongside parameterised neural networks are applied in a commercial package to a refinery product train. This method offers simplicity of implementation as compared to the more conventional real time first principles models and the entirely machine learning approaches. The implementation is at a commercial refinery and organizational, implementation and design details are discussed.

Moderator:
Rob Confair, Marathon Petroleum Corporation

Speakers:
Manoj Shouche, Aspen Technology, Inc.
Abhay Singh, Motiva Enterprises LLC
Mechanical Integrity


Moderator:
Jaxson O'Brien, CHS Inc.

Speaker:
Duane Serate, Suncor Energy Inc.
Alkylation
FCC
Alkylation, FCC


Moderator:
Bill Clark, Phillips 66


Speaker:
Sheila Bottjen, Valero Corporation
Training
Training


Moderator:
Timothy Chappell, ExxonMobil Corporation

Speakers:
Timothy Chappell, ExxonMobil Corporation
Cheryl Gonzalez, Cheniere Energy
Sustainability
Sustainability


The presentation aims to delve into the critical aspects of process safety in renewable diesel and Sustainable Aviation Fuel (SAF) manufacturing, addressing the challenges and opportunities inherent to the transition towards sustainable energy solutions. As renewable technologies, particularly renewable diesel and SAF, continue to evolve, ensuring robust process safety mechanisms is paramount to mitigate risks and enhance operational reliability.

We'll explore various incidents and lessons learned shared by leading operating companies in the renewable sector. These real-world examples will illustrate the complexities and potential hazards associated with renewable diesel and SAF operations, emphasizing the importance of stringent safety protocols, proactive risk management strategies and rapid integration of lessons learned.

Moderator:
Eric Legare, Chevron U.S.A. Inc.

Speakers:
Paul J. Dofton, Marathon Petroleum Corporation
Stephanie Hadden, Chevron U.S.A. Inc.
Kamyar Keyvanloo, Phillips66
Maggie McDaniel, Calumet Speciality Products Partners, L.P.
Hydroprocessing
Hydroprocessing


Operational case studies of DHT, GOHT, and NHT feed /effluent exchanger threats are presented with monitoring, reliability, and chemical addition strategies. Mitigating threats of feed side and effluent side fouling and corrosion over time also requires sustaining institutional knowledge through constant change of stream composition, temperatures, AND people. This presentation includes tips and tricks of templated calculations, use of Decision Support Tools, industry knowledge, vendor relationships and support, and cross-site sharing of findings.

Moderators:
Delbert Grotewold, Veolia Water Technologies & Solutions
Wendy Wildenberg, Flint Hills Resources, LLC

Speakers:
Justin Irick, Veolia Water Technologies & Solutions
Robert Rountree, Monroe Energy, LLC
10:45 AM - 11:00 AM
Break in the HUB
11:00 AM - 11:45 AM
Alkylation
Alkylation


In this session we will discuss symptoms, causes, and consequences of an Acid Runaway in an Alkylation Unit and how to recognize and respond to an acid runaway. This track will also discuss lessons learned from acid runaway incidents across the industry.

Participants will: Gain an understanding of what’s an acid runaway, Develop acid runaway monitoring parameters, Develop acid runaway response guidance.

Moderator:
Wade Hollman, Phillips 66

Presenters:
Wade Hollman, Phillips 66
Liza Pacheco, Marathon Petroleum Corporation
Artificial Intelligence
Artificial Intelligence, Optimization


In this session we will discuss in detail the continuous improvement in plant profitability achieved by having a holistic approach for advanced automation where applications such as procedural automation, Artificial Intelligence Plant Control (AIPC), control strategy in distributed control system and safety instrumented system all work together in harmony. AIPC, leveraging Reinforcement Learning (RL), offers a transformative approach to process plant optimization, addressing key limitations of traditional Model Predictive Control (MPC).

While MPC has been a cornerstone of advanced process control for decades, its reliance on linear models and manual tuning often struggles to effectively handle complex, nonlinear process dynamics, particularly in scenarios with frequent disturbances or changing operating conditions. AIPC overcomes these limitations by continuously learning and adapting to the plant's behavior. We will share our motivation to develop this product in-house and how easy it is to maintain the application and sustain the benefits by existing operations staff without the need of any AI or MPC expertise.

Participants will:

  • Understand the benefits of using AIPC over conventional MPC

  • Learn how Linde has successfully implemented AIPC on their Air Separation Units that include cryogenic distillation and very complex heat integration and recovery process.

  • Realize the importance of embracing this cutting-edge technology for improving profitability and safety of their plant and also for their personal and professional growth.



Moderator:
Atique Malik, AIControl LLC

Presenters:
Rajeev Limaye, Linde Advanced Operations Services
Lena Tetampel, Linde Engineering Munich Germany
Crude
Coking
Crude, Coking


3. Preheat Train Monitoring Methods
How do you reprocess slop oil in your refinery? Join us at this Town Hall session to discuss how others in the refining industry handle slop and best practices for success. Come share your experiences with the group and learn from industry experts about effective slop oil reprocessing techniques.

Moderators:
Greg Cantley, Marathon Petroleum Corporation
Robert Graham, HF Sinclair Corporation
Lessons Learned
Lessons Learned


Fired Heater Flooding incidents continue to occur. Flooding is a term used to indicate operation of a fuel rich condition, resulting in unburned fuel or combustibles in the firebox and/or flue gas. This presentation will touch on causes, indications and provide response examples and possible prevention of fired heater flooding operation.

Moderator:
Sam Lordo, Becht

Speakers:
Jose Corcega, John Zink
Bill Weimer, John Zink
Hydroprocessing
Hydroprocessing


Gain valuable insights into the best practices for shutting down hydrotreaters. Discover innovative chemical technologies that streamline maintenance steps and significantly reduce downtime. Attendees will learn how to enhance efficiency in reactor shutdown procedures, improve safety, and minimize both mechanical workload and unit downtime.

Moderator:
Montri Vichailak, Marathon Petroleum Corporation

Speakers:
Breanna Busker, Refined Technologies, Inc.
Karly Moore, PBF Energy Inc.
Mechanical Integrity
Mechanical Integrity


Moderator:
Bill Clark, Phillips 66

Presenter:
Clayton Daigle, Phillips 66
Sustainability
Sustainability


The presentation aims to delve into the critical aspects of process safety in renewable diesel and Sustainable Aviation Fuel (SAF) manufacturing, addressing the challenges and opportunities inherent to the transition towards sustainable energy solutions. As renewable technologies, particularly renewable diesel and SAF, continue to evolve, ensuring robust process safety mechanisms is paramount to mitigate risks and enhance operational reliability.

We'll explore various incidents and lessons learned shared by leading operating companies in the renewable sector. These real-world examples will illustrate the complexities and potential hazards associated with renewable diesel and SAF operations, emphasizing the importance of stringent safety protocols, proactive risk management strategies and rapid integration of lessons learned.

Moderator:
Eric Legare, Chevron U.S.A. Inc.

Speakers:
Paul J. Dofton, Marathon Petroleum Corporation
Stephanie Hadden, Chevron U.S.A. Inc.
Kamyar Keyvanloo, Phillips 66
Maggie McDaniel, Montana Renewables Calumet Speciality Products Partners, L.P.
11:45 AM - 01:15 PM
Lunch in the HUB
01:15 PM - 02:00 PM
Mechanical Integrity
Mechanical Integrity


This session will highlight Phillips 66’s focus on the need to go beyond the vibration signature and understand the root cause of the component failure. We will also discuss leveraging new technologies like machine learning and artificial intelligence to prevent inherent issues.

See related presentations on MI on the AFPM Safety Portal at https://safetyportal.afpm.org/

Moderator:
Bill Clark, Phillips 66

Presenter:
Carlos Acosta, Phillips 66
FCC
FCC


This session will focus on the increasing challenges posed by iron contamination of FCC catalysts and the latest industry efforts to better understand and mitigate iron contamination mechanisms. More specifically, this session will focus on recent advancements in laboratory testing and FCC catalysts and additives to help overcome iron contamination. Attendees will come away with a fundamental understanding of the key principles and latest solutions available to handle the widespread presence of iron in FCC feedstocks.

Moderator:
Andrew Mezera, Valero Energy Corporation

Presenters:
Jeremy Mayol, Johnson Matthey
Shankhamala Kundu, W.R. Grace & Co.
Hydroprocessing
Hydroprocessing


Are you a professional in hydroprocessing looking to enhance your understanding of feed flexibility? Don't miss this unique opportunity to gain valuable insights and practical knowledge at our upcoming townhall session. Hear from seasoned refiners as they share their firsthand experiences with feed flexibility challenges. Learn about the problems they encountered and the solutions they implemented. Engage with leading technology providers who will discuss innovative approaches to managing feed flexibility concerns. Discover how cutting-edge technologies can help you navigate feed changes effectively. Learn how to assess and evaluate feed changes to optimize your hydroprocessing units. Gain access to best practices and actionable takeaways that you can apply in your own operations.

Moderator:
Derek Blackwell, Chevron Products Company

Speakers:
Oscar Brown, Valero Energy Corporation
Anthony Galando, Chevron Lummus Global
Jacob Lundmark, Flint Hills Resources, LLC
Krishnan Vaidyanathan, Honeywell UOP
Crude
Coking
Crude, Coking


Pyrophoric materials pose significant safety risks during unit shutdown and maintenance activities, and pyrophoric incidents continue to occur across the refining industry. Effective strategies for prevention and mitigation of pyrophoric activity are critical aspects of turnaround planning and execution. This presentation will explore the underlying mechanisms of pyrophoricity and discuss best practices for managing pyrophoric risk, including chemical treatment, engineering, and procedural solutions. Additionally, the presentation will dig into a real industry incident that occurred in 2017, the root causes and the steps taken in the past seven years to prevent recurrence. By providing a comprehensive overview of pyrophoric activity prevention strategies, this session aims to equip refining professionals with the knowledge and tools to mitigate safety hazards and enhance operational integrity in high-risk environments.

Moderators:
Diana Cheek, Chevron U.S.A. Inc.
Katie Marshall, Refined Technologies, Inc.

Presenters:
Diana Cheek, Chevron U.S.A. Inc.
Katie Marshall, Refined Technologies, Inc.
Dan Wood, HF Sinclair
Sustainability
Sustainability, Gasoline Processes


Sustainable Aviation Fuel (SAF) represents a significant breakthrough in the quest for greener aviation. This presentation delves into the operational challenges around SAF production and how the supply chain had to adapt accordingly. SAF producers will lead the discussion sharing their lessons learned and solutions to the challenges they encountered as they embarked on their SAF production journey. The presentation will also address the critical aspects of distribution and supply chain management. Efficiently managing the supply chain is essential for ensuring the widespread availability and adoption of SAF. We will discuss logistics, storage, and transportation challenges, along with strategies to optimize the distribution network and integrate SAF into existing fuel infrastructures.

Moderator:
Eric Legare, Chevron U.S.A. Inc.

Speakers:
Ramin Abhari, Chevron Renewable Energy Group
Daniel Carlson, Calumet Specialty Products
Abnormal Situation Management
Abnormal Situation Management


A well implemented alarm management program can deliver results that not only improves the operator’s situational awareness, decreases the potential of a safety related incident, and enhances environmental compliance but also reduces unplanned downtime, helps prevent equipment damage, lessens production losses due to off-spec production, and improves overall plant profitability.  The alarm philosophy and rationalization efforts are key to establishing an effective alarm management program and sustaining it long-term.

Participants will:

  • Learn how Motiva improved their alarm management program.

  • Understand the need to have an alarm philosophy before beginning an alarm management program.

  • Understand the basics of alarm rationalization with a focus on quality alarms rather than quantity.



See related presentations on alarm management on the AFPM Safety Portal at https://safetyportal.afpm.org/File/2265/1

Moderator:
Tim Olsen, Emerson Automation Solutions

Speakers:
Steve Gill, HF Sinclair Corporation
Troy Jones, Motiva Enterprises LLC
Cristina Pirataie, Puffer-Sweiven
Walk the Line
Walk the Line


Moderator:
Lawrence Moreaux, LyondellBasell Industries

Panelists:
Vince Deckard, Flint Hills Resources, LLC
Joshua Gray, Motiva Enterprises LLC
02:00 PM - 02:15 PM
Break in the HUB
02:15 PM - 03:00 PM
Mechanical Integrity
Mechanical Integrity


Motiva’s 2.0 Tank Division journey leveraged time-tested technology that has consistently delivered success in our industry. Innovative robotic cleaning not only enhances safety compared to manual blasting but also boosts efficiency and reduces waste disposal costs. This means a safer, more cost-effective solution. To further elevate our tank maintenance process, we introduced “Pneumatic Roof Raising” technology, which significantly minimizes human exposure to negative ergonomics, pinch points, and the need for extensive scaffolding which translates to quicker project completion, reduced downtime, and enhanced overall safety.

See related presentations on the AFPM Safety Portal at https://safetyportal.afpm.org/

Moderator:
Gerard Celestine, Motiva Enterprises LLC

Speakers:
Sterling Gregg, Motiva Enterprises LLC
Adam Martin, Allstream Services & Rental, LLC
Marshall Rayborn, Specialty Tank Services
FCC
FCC


Successful turnarounds are crucial for the long term reliability and profitability of FCCs. This presentation offers process engineering best practices for FCC turnarounds including preparation, execution, and post start-up actions. Multiple topics will be discussed including scope determination, inspection protocols, equipment cleaning, project execution, documentation, and identifying future unit improvements.

Moderator:
Todd Hochheiser, Johnson Matthey

Speakers:
Nate Hager, Cenovus Energy Inc.
Herb Telidetzki, Becht
Sustainability
Sustainability


As the Energy Transition continues to progress, the airline industry remains one of the more difficult areas to decarbonize. While solar, wind, hydrogen and other non-fossil energy sources provide viable paths for terrestrial applications, aircraft typically require the high energy density associated with traditional liquid hydrocarbon fuels. Hence, Sustainable Aviation Fuel (SAF) has emerged as a foundational approach to decarbonization. SAF is not a replacement for jet fuel; it is jet fuel – produced from renewable rather than fossil sources.

SAF can be made from many different sources, including inedible fats, oils, and greases (FOGs), biomass, Municipal Solid Waste (MSW), biogas, algae and even CO2 to name a few. SAF retains all the benefits of a hydrocarbon fuel and can currently be blended with conventional jet fuel at up to 50% and can be used as a drop-in solution within existing aircraft and infrastructure, so avoiding the need to align new propulsion technologies with global infrastructure developments. This drop-in solution is critical in aligning governments, airlines, aircraft manufacturers and travelers as joint stakeholders, who are sensitive to both speed of deployment and travel costs.

One of the challenges in renewable fuels, is the scarcity of feedstock at an economic price and scale. Feedstock availability can vary widely between regions, countries and even municipalities. No single technology path to SAF satisfies the global demand. A basket of technology solutions is required to enable local feedstocks to be processed in local plants, for local needs. This enables to world to decarbonize, faster. In this presentation we will be discussing eFuels – primarily through methanol-to-jet fuel (MTJ) or Fischer Tropsch pathways, the capital and operating expense stacks, and when each may be a preferred route.

Moderator:
Keith Couch, Honeywell UOP

Speakers:
Alan Gelder, Wood Mackenzie
Kevin Lindemer, S&P Global
Crude
Coking
Crude, Coking


A collection of questions and answers from the days Crude/Coking sessions. How Crude Are You Family Feud style.

Moderators:
Diana Cheek, Chevron U.S.A. Inc.
Katie Marshall, Refined Technologies, Inc.

Speaker:
Lance Broussard, Refined Technologies, Inc.
Lessons Learned
Fired Heater
Hydroprocessing
Lessons Learned, Fired Heater, Hydroprocessing


This session will cover the topic of using a SMR heater tube inspection technology and using the inspection results to increase hydrogen production.

Moderator:
Diane Dierking, Johnson Matthey

Speakers:
Scott McArthur, Phillips 66
Edgar Remedios, FOERSTER Instruments Inc.
Oliver Smith, Air Products and Chemicals
03:00 PM - 03:15 PM
Break in the HUB
03:15 PM - 04:00 PM
Lessons Learned
Lessons Learned, Fired Heater, FCC


This session will cover KPIs and operating scenarios for partial burn FCC units, including the challenges and consequences of maloperation. Additionally, this session will focus on considerations taken to ensure safe operation of the CO Boiler. Attendees will come away with a fundamental understanding of the key principles and potential hazards associated with partial-burn operation.

Moderator:
Joe Colmone, Honeywell UOP

Speakers:
Luis Bougrat, W.R. Grace & Co.
Zach Word, Phillips 66
Mechanical Integrity
Lessons Learned
Mechanical Integrity, Lessons Learned


In this session, we will present a case study on wash water reliability, examining the critical role a well-designed water wash plays in maintaining the mechanical integrity of a system. We will also discuss lessons learned from investigations into excessive accelerated corrosion in an overhead system.

Check out the 2024 Summit Session Inspection and Reliability of Wash Water Systems https://safetyportal.afpm.org/

Moderator:
Dean Roberts, Ergon Refining, Inc.

Speaker:
Adrian Azpilicueta, Nalco Water
Gasoline Processes


Moderator:
Rhett Finch, Marathon Petroleum Corporation

Speaker:
Alex Kniutska, Honeywell UOP
Environmental
Sustainability
Environmental, Sustainability


The oil refining process generates a significant volume of wastewater that contains a suite of challenging contaminants, from hydrocarbons to heavy metals and organic compounds. Oil production at a refinery relies on efficient and reliable wastewater treatment as it is impossible for the facility to operate without treating its effluent. Issues with the wastewater treatment systems can result in production limitations, as well as significant environmental impacts and violations. These systems can be complex, and they are sensitive to upset conditions due to poor feed quality, unexpected contaminants, or equipment breakdown.

This presentation will discuss a significant upset condition that impacted both the primary and secondary wastewater treatment system at a large West Coast refinery. We will present the processes that allowed for detection of the upset, and the steps taken by the operations group, technical team, and vendor support that helped maintain target production rates and avoid any environmental violations or impacts. The mitigation steps allowed for storage and post-upset treatment of the problematic effluent streams. The technical team evaluated options for treatment and environmental compliance, and the water treatment vendor supplied specialty biological treatment technology to get the system back online as quickly as possible. All of this contributed to a successful upset response and the implementation of best practices that can help all refineries facing a wastewater oil contamination.

Moderator:
Dan Harbs, Veolia

Speakers:
Angela Wharton, Chevron U.S.A. Inc.
Kai Zhang, Chevron U.S.A. Inc.
Sustainability
Hydroprocessing
Sustainability, Hydroprocessing


In July 2024, Parkland Corporation achieved a significant milestone as the first Canadian refinery to produce and market Sustainable Aviation Fuel (SAF) through co-processing in a diesel hydrotreater (DHT). This accomplishment underscores the expertise and collaboration of our technical and operations teams, marking a pivotal step toward compliance with British Columbia’s Low Carbon Fuel Standard (LCFS) requirements. SAF production has gained global attention, driven by regulatory mandates such as the ReFuelEU Aviation initiative and incentives like Renewable Identification Number (RIN) credits, LCFS credits, and tax benefits under the U.S. Inflation Reduction Act (IRA). While standalone SAF production remains capital-intensive and time-consuming, co-processing within existing units, like the DHT, offers a cost-effective and rapid deployment pathway. This paper provides an in-depth analysis of our SAF production run, during which we successfully produced ASTM-D1655-compliant SAF. It highlights operational challenges, key learnings, and recommendations for optimizing SAF production in a diesel hydrotreater. Our findings demonstrate the feasibility of integrating SAF production into existing refining operations with minimal capital investment and rapid scalability. This achievement not only sets the foundation for future SAF production runs at Parkland but also contributes to the global push toward low-carbon aviation fuels. Attendees will gain valuable insights into operational strategies and lessons learned, making this case study a practical blueprint for refineries exploring co-processing as a pathway to decarbonization and regulatory compliance.

Moderator:
Cliff Avery, Ketjen Corporation

Speaker:
Daniel Hussman, Sunoco
Human and Organizational Performance


Moderator:
TBD

Speaker:
Wren Mills, Valero Energy Corporation
Speakers
04:00 PM - 04:15 PM
Break in the HUB
04:15 PM - 06:00 PM
Women In Industry Hosted Session: Our Industry Got Talent - Get Connected!
Thursday August 28, 2025
08:00 AM - 09:00 AM
Emerging Leaders Breakfast
08:00 AM - 12:00 PM
Registration
09:00 AM - 09:45 AM
Digitalization
Digitalization


Digital Twins offer substantial value to the intricate physical environments of refineries and petrochemical facilities. Optimizing this value relies on providing perspectives that cater to the diverse requirements of each user based on their specific job roles. This discussion will cover strategies for leveraging Digital Twins as collaborative tools to enhance communication across functions, as well as tactics to ensure the model accurately reflects the most current environment.

Participants will have:

  • Improved clarity/understanding of what a Digital Twin is

  • Innovative examples of how Digital Twins improve overall performance

  • Insights into accepted methods and practices for sustaining a Digital Twin



Check out the 2023 Summit session Digital Twin Applications to APS, AI, ASM, DX at https://safetyportal.afpm.org/

Moderator:
Craig Harclerode, PI AF Consulting

Speakers:
Sara Gall, Phillips 66
Ryan Guillory, Marathon Petroleum Corporation
Bryan McAlister, Schneider Electric
Coking
Crude, Coking


The intention of the presentation is to share a brief explanation of the Coker operation, how the antifoam is used to control foaming, and the results of a trial in North America using a Low Silicon Antifoam to reduce impact in Hydroprocessing Units & optimize costs.

We will include some information around the questions for the MOC process when the new innovative chemistry is selected and a helpful tool to control foam height at the switch vs true coke outage for reliability purposes.

A trial of the new chemistry was run in several refineries in LA and NA with good results: a reduction of 30-40% of Silicon content in Naphtha and Kero because of the antifoam injection during the Coking cycle. Refiners changed to the new chemistry; savings in the expense costs are expected as chemical usage was reduced vs previous formula with a good control of foaming.

During this presentation, we’ll cover why upstream and midstream use H2S scavengers and to a lesser extent, mercaptan scavenging chemistries. Then, we’ll delve into the different families of scavenger chemistries that can be used and the pros and cons of each, including potential impacts on downstream assets.

Moderator:
Graylon Williams, Nalco Energy Services

Topic 1. Low Silica Anti-foam in Coker Units
Speaker:
Adrian Azpilicueta, Nalco Water

Topic 2. H2S and Mercaptan Scavenger Contamination of Crude Oils
Speaker:
Rich Tereba, Baker Hughes
Hydroprocessing
Hydroprocessing


Join our session to learn about hydrocracker basics. We will discuss how different catalytic solutions can be utilized to generate the most desired products. We will then discuss how APC can further improve hydrocracker economics by utilizing assumed product values while pushing unit parameters to increase profitability.

Moderator:
Michael Mitzner, Axens North America

Speakers:
Vidyashankar Kuppuraj, Marathon Petroleum Corporation
Chad Perrott, Axens North America
Rajan Rathinasabapathy, Marathon Petroleum Corporation
Gasoline Processes
Gasoline Processes


For many facilities, cyclic reformers play a pivotal role in refining operations, offering flexibility in upgrading naphtha into high-octane reformate and a continuous source of hydrogen. While cyclic reformers offer a distinct advantage over semi-regen reformers with regards to turnaround timing, this comes at a cost. This presentation tackles key operational challenges and reliability issues, such as iron contamination, ammonium chloride fouling, on-oil exotherms, reactor hot spots, regeneration section corrosion and the functionality of motor-operated valve (MOV) interlocks.

By providing a comprehensive approach to enhancing cyclic reformer reliability, this presentation reinforces the importance of proactive maintenance, process optimization, and robust safety measures. These strategies provide crucial insights to aid operators in maximizing unit performance while minimizing operational risks.

Moderator:
Alex Sabitov, Phillips 66

Speaker:
Greg Marshall, Becht
FCC
FCC


The FCC is a flexible machine which is adapting to fulfill the premium gasoline incentive across the USA. This session will discuss how Marathon is enhancing their FCC operations through operational adjustments and advances in catalysis to achieve optimal downstream Alkylation performance. It will also provide an overview of how maximizing alkylate feed, reducing LPG saturates, and optimizing the C4=/C3= ratio from FCC boost the alkylate octane contribution to the refinery gasoline pool.

Moderator:
CJ Farley, G. W. Aru, LLC

Speakers:
Brandy Burton, Marathon Petroleum Corporation
Alexis Shackleford, BASF
Turnaround Roundtable
Turnaround Roundtable


This panel is intended to attract Turnaround and Operational leaders who would like to gain insight on good practices that industry peers are using to prepare and execute SD/ Decommissioning and SU/Commissioning of units for maintenance events. This discussion will also include safe work practices insights for lock out tag out, energy control, blinding or walk the line/job practices that help improve safe outcomes of an event. The panel will also share their perspectives on future opportunities related to transformative technologies and practices for turnaround operations.

Moderator:
Andrew Jakubowski, Flint Hills Resources, LLC

Speakers:
Kevin Honaker, Phillips 66
Lou Hooks, Chevron Phillips Chemical Company LP
Andy Munsen, Flint Hills Resources, LLC
Sustainability
Sustainability


Water is an essential commodity in the refining process, and in many plants as much water can be used as BBL of oil. Increasing water cost and scarcity creates operating expense savings opportunity in an area that may have historically not been given much attention. Some of the historical challenges when addressing water intensity in a refinery are a lack of ownership within the facility, sparse metering, value at system level not often apparent at equipment level, and a mindset that utilities work never outranks other work.

This session will discuss some of the historical challenges in reducing or controlling water intensity in a complex refinery system. We will identify some no cost and low-cost means to help address issues that can reduce water costs and waste. A detailed drill down will be presented into ways to understand and measure a plants water intensity. This discussion will identify techniques around optimization of specific operating components that make up the primary water users, and how to work toward water reduction and resource conservation in a refinery.

Moderator:
Dan Harbs, Veolia

Speakers:
Johnny Dorminey, Chevron U.S.A. Inc.
Dan Harbs, Veolia
09:45 AM - 10:00 AM
Break in the HUB
10:00 AM - 10:45 AM
Abnormal Situation Management
Abnormal Situation Management


This panel session will explore how operating companies leverage industry good practices and advanced computing technology to swiftly process predictive analytics. It will also cover the use of high-performance HMI graphics and effective alarm management to enhance situational awareness.

Participants will:
· Learn how analytics (predictive, process conditions nearing an operating limit, reliability focused machine learning, corrosion prediction tied to IOWs, etc.) can assist with identifying pre-abnormal conditions and take appropriate actions to avoid an abnormal situation (prevention).

· Learn how high-performance HMI graphics can improve situational awareness to detect abnormal situations before alarms occur and perform required action(s) faster to avoid consequences.

· Understand the aspect of dealing with abnormal situations is alarm management. It is essential to maximize the time available for operators to respond while keeping the number of alarms triggered at a minimum. Preventing abnormal situations before the alarms activate keeps the console operators focused on the operation without having to manage an abnormal event.

See related presentations on the AFPM Safety Portal at https://safetyportal.afpm.org/

Moderator:
Tim Olsen, Emerson Automation Solutions

Speakers:
Carlos Acosta, Phillips 66
Vance Flosenzier, INVISTA
David Lee, User Centered Design Services, Inc.
Marsha Wisely, Athion
FCC
FCC


During this prsentaion we will define good practices for ​
the prevention of explosive mixture formation that could result from various causes in the FCC.​

Moderator:
Joe Famolaro, ExxonMobil Corporation
Richard Grove, AFPM
Hydroprocessing
Hydroprocessing


Join our Q&A session on hydroprocessing technology, where questions will be addressed by Next-Gen Influencers. These emerging experts will provide insights and solutions, leveraging their fresh perspectives and innovative approaches. Engage with the future leaders of hydroprocessing and gain valuable knowledge from their expertise.

Moderator:
Sergio Robledo, Unicat Catalyst Technologies

Panelists:
Nels Erickson, Flint Hills Resources, LLC
Megan Macciomei, Marathon Petroleum Corporation
Franz Petzold, Clariant Corporation
Matt Stephens, Valero Energy Corporation
Lan Truong, Axens North America

Sponsor: Topsoe, Inc.
Turnaround Roundtable
Turnaround Roundtable


Learn how Flint Hills Resources implemented KEWAZO’s lifting robot, LIFTBOT, to improve safety and efficiency by replacing cranes and manual handling. Hear firsthand the motivation for doing something new, overcoming challenges, and ultimately deploying robots in the field.

Moderator:
Andrew Jakubowski, Flint Hills Resources, LLC

Speakers:
Derek Chaplin, Flint Hills Resources, LLC
Artem Kuchukov, Kewazo Inc.
Environmental
Environmental, Crude, Coking


This presentation will explore the implications of EPA's CERCLA and RCRA designations for PFAS in refineries, focusing on the impact to Marathon. Veolia and Marathon will co-present mitigation strategies, from treatment and disposal to non-PFAS alternatives, with real-world examples of proactive solutions. The presentation will highlight the importance of collaboration in adapting to evolving environmental regulations and maintaining operational resilience.

Moderators:
Greg Cantley, Marathon Petroleum Corporation
Sylvain Fontaine, Veolia Water Technologies & Solutions
Jeff Gunnulfsen, AFPM

Speakers:
John Bigham, Marathon Petroleum Corporation
Todd Kato, Veolia Water Technologies & Solutions
Sustainability
Sustainability


This presentation will discuss the role of benchmarking across refinery peer groups to assess energy inefficiencies and strengths, and will then explore how one refiner performed a deep dive into a major refinery process unit and realized a number of low cost/high value energy reduction opportunities for evaluation. Stepping beyond initial evaluation, with potential energy reductions quantified, road mapping is then explored as a tool used to help allocate resources to allow refiners to strategically move towards organizational energy and sustainability goals.

Moderator:
Karen Green, Marathon Petroleum Corporation

Speakers:
Allan Buikema, Solomon Insight
Robert Tsai, Chevron U.S.A. Inc.
Chao Wang, Marathon Petroleum Corporatio
10:00 AM - 11:00 AM
Gasoline Processes, Reforming


Speaker:
Santiago Hernandez, Chevron U.S.A. Inc.
10:45 AM - 11:00 AM
Break in the HUB
11:00 AM - 12:00 PM
FCC
FCC


Review and answer submitted questions with a select panel of experts questions regarding FCC's!

Moderator:
Steve Jewell, KBR

Panelists:
CJ Farley, G. W. Aru, LLC
Ziad Jawad, Phillips 66
Andrew Mezera, Valero Energy Corporation
Patrick McSorley, Ketjen Corporation
Raj Singh, Technip Energies
Sustainability
Sustainability


The potential of Small Modular Reactors (SMRs) lies in their ability to revolutionize the energy sector with their modular and scalable design. Unlike traditional reactors, SMRs can be constructed in factories, ensuring uniform quality and reducing construction times. While their compact size allows for easier transportation and installation, with the promise of enhanced safety features, lower initial investment, and flexibility to meet varying energy demands. SMR technologies currently under development will be discussed with how they will provide new options specifically for the needs of the refining and petrochemical industries.

Participants will:

  • Gain a fundamental understanding of current SMR technologies

  • Learn about potential Use Cases for SMR’s in refining and petrochemical manufacturing

  • Learn timeframes for SMR availability



Moderator:
Bruce Taylor, FurtherTec

Speaker:
Pavel Tsvetkov, Texas A&M University
Turnaround Roundtable
Lessons Learned
Turnaround Roundtable, Lessons Learned


This session will share lessons learned from a high complexity turnaround that had a large scale debottleneck project integrated into the turnaround scope. We will review key successes and opportunities to understand what this team would repeat or change for future events.

Moderators:
Andrew Jakubowski, Flint Hills Resources, LLC
Jimmy Mendler, Chevron Phillips Chemical Company LP

Speaker:
Sarah Earl, Chevron Phillips Chemical Company LP
Crude
Crude, Coking


A common theme amongst refiners is the collective desire to avoid unnecessary costs. Exchanger and equipment fouling leads to increased maintenance costs, reduced energy recovery and lower throughput capacity degrading the refiners bottom line. Sonic and ultrasonic technologies are a relatively new tool available to refiners to reduce the energy and cost impact associated with fouling induced performance degradation. Review of multi-year case studies from global refiners will elucidate the energy and cost saving benefits of properly applied ultrasonic technology.

Moderator:
Mark Cox, Marathon Petroleum Corporation

Speaker:
Russell Philion, Orange CleanTech
Gasoline Processes
Isom/Reforming
Gasoline Processes, Isom/Reforming


Moderator:
Russ Wiltse, Valero Energy Corporation

Speakers:
Rhett Finch, Marathon Petroleum Corporation
Matt Hutchinson, Axens North America
Alex Kniuksta, Honeywell UOP
Alex Sabitov, Phillips 66
Russ Wiltse, Valero Energy Corporation