This session will share lessons learned from a high complexity turnaround that had a large scale debottleneck project integrated into the turnaround scope. We will review key successes and opportunities to understand what this team would repeat or change for future events.
Moderators:
Andrew Jakubowski, Flint Hills Resources, LLC
Jimmy Mendler, Chevron Phillips Chemical Company LP
Speaker:
Sarah Earl, Chevron Phillips Chemical Company LP
In an era of rapid technological advancement, achieving positive reliability outcomes requires a strategic blend of innovation and foundational maintenance practices. This presentation explores how organizations can harness emerging technologies to enhance awareness and enable early anomaly detection. By integrating data-driven insights with proven maintenance strategies, companies can improve operational reliability and efficiency. Through an open discussion, we will explore the real-world challenges and opportunities that arise when merging traditional maintenance with cutting-edge technology.
The session is designed as an introductory-level discussion that highlights the value of combining traditional hands-on maintenance practices with modern monitoring tools to support a more comprehensive and reliable approach to decision-making. Together we aim to uncover practical strategies for building a resilient, future-ready maintenance culture. Participants will be encouraged to share experiences and insights on navigating common pitfalls—such as over-reliance on digital tools, integration complexities, and maintaining a balance between automation and human expertise.
Moderator:
Dean Roberts, Ergon Refining, Inc.
Speakers:
Jaxson O'Brien, CHS Inc.
Mark Sannes, Flint Hills Resources, LLC
Fired Heater Flooding incidents continue to occur. Flooding is a term used to indicate operation of a fuel rich condition, resulting in unburned fuel or combustibles in the firebox and/or flue gas. This presentation will touch on causes, indications and provide response examples and possible prevention of fired heater flooding operation.
Moderator:
Sam Lordo, Becht
Speakers:
Jose Corcega, John Zink
Bill Weimer, John Zink
In this session, we will present a case study on wash water reliability, examining the critical role a well-designed water wash plays in maintaining the mechanical integrity of a system. We will also discuss lessons learned from investigations into excessive accelerated corrosion in an overhead system.
Check out the 2024 Summit Session Inspection and Reliability of Wash Water Systems https://safetyportal.afpm.org/
Speakers:
Bill Steiner, U.S. Chemical Safety Board
In this session we will discuss in detail the CSB Investigation of the Fatal Naphtha Release and Fire at the BP-Husky Toledo Refinery that occurred on September 20, 2022. This presentation will discuss the lessons learned from the incident and recommendations from the CSB.