In this session key aspects of coke drum life-cycle management will be discussed, covering the useful life of these vessels from “cradle” to “grave”; important aspects such as supplemental requirements for design and fabrication, specialized in-service inspection, monitoring and assessment tools, pro-active and reactive repairs, will be briefly covered
Facilitator: Bill Clark, Phillips 66
Speakers:
Antonio Seijas, Phillips 66
Dave Dewees, Becht
Join this session to hear the latest on API's 5th edition of Recommended Practice (RP) 751, Safe Operation of Hydrofluoric Acid Alkylation Unit. In this session, we're discussing maintenance from the operator perspective, integrity management and other safety programs for hydrofluoric (HF) acid alkylation units.
In this session we will show the results of a failure in a Mechanical Integrity Program. This track will also discuss event investigation results, along with, lessons learned and path forward, in hopes to enlighten all in the industry.
Facilitator: Dean Roberts, Ergon-West Virginia Refining Inc.
Reliability and Maintenance Bootcamp, Mechanical Integrity
This technical session is designed to give engineers and maintenance professionals a practical understanding of how API-579 Level 3 Fitness-for-Service (FFS) assessments—powered by Finite Element Analysis (FEA)—can solve complex reliability challenges in the oil and gas industry.
We will introduce advanced methods for evaluating equipment with damage mechanisms like corrosion, cracking, and dents. You’ll learn when Level 3 assessments are needed, how FEA is applied, and why these techniques offer better accuracy, safer outcomes, and longer equipment life.
Highlights include:
API-579 FFS framework and when to escalate to Level 3
Benefits of FEA: realistic modeling of stress, temperature, and pressure
Real-world case studies: pressure vessel corrosion, weld cracking, and pipe dents
Key takeaways for maintenance planning and repair decisions
Tailored for a broad operator-based audience, this session uses real examples—not just theory—to demonstrate how advanced analysis can enhance reliability, reduce costs, and support critical decisions.
A common theme amongst refiners is the collective desire to avoid unnecessary costs. Exchanger and equipment fouling leads to increased maintenance costs, reduced energy recovery and lower throughput capacity degrading the refiners bottom line. Sonic and ultrasonic technologies are a relatively new tool available to refiners to reduce the energy and cost impact associated with fouling induced performance degradation. Review of multi-year case studies from global refiners will elucidate the energy and cost saving benefits of properly applied ultrasonic technology.
Moderator:
Mark Cox, Marathon Petroleum Corporation
3. Preheat Train Monitoring Methods
How do you reprocess slop oil in your refinery? Join us at this Town Hall session to discuss how others in the refining industry handle slop and best practices for success. Come share your experiences with the group and learn from industry experts about effective slop oil reprocessing techniques.