Lessons Learned from FCC Incidents
Learnings from Incidents, FCC
The Chemical Safety Board will present its findings and recommendations from its April 2018 FCC Unit Explosion and Asphalt Fire at Husky Superior Refinery investigation, published in December 2022. Two FCC experts will then discuss industry's response and the integration of lessons learned into FCC training.
Speakers:
Ziad Jawad, Phillips 66
Richard Grove, Chevron USA
Melike Yersiz, US Chemical Safety Board
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Learning from Incidents – Slide Valves
Learnings from Incidents, FCC
Facilitator: Joe Famolaro, ExxonMobil Technology and Engineering Company
Speaker:
Virgil Guzman, TapcoEnpro
Brandon Seltzer, Blac Inc
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Oilfield Production Additives Impact on Unconventional Crudes
Crude
Many refiners are processing larger volumes of attractively priced unconventional crudes produced from fracking operations. Contain polymers and other additives that upstream processors are often used to enhance oil recovery or address hydraulic limitations in their operations. These additives can disrupt refining unit operations such as Crude Desalters or restrict the ability of the refiner to meet key product specifications such as JFTOT or NACE Spindle Corrosion test.
Facilitator: Sam Lordo, Becht
Speakers:
Bob Falkiner, Becht
Wesley Teasdale, Halliburton Multi-Chem
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Testing and Modelling Crude Oil Compatibility
Crude
Processing crudes from different sources leaves the possibility of blending incompatible mixtures. Compatibility models uses correlations to estimate the potential to create incompatible mixtures. Understanding the potential for compatibility effects without physically testing the crude provides the ability to choose the crude mix and purchase it while the market factors are favorable and the ability to safely purchase distressed cargos. The paper will discuss the basis of model correlations and the application to actual blends.
Facilitator: Sam Lordo, Becht
Speaker: Scott Sayles, Becht
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Best Practices & Technologies for Processing a Variable Crude Diet
Crude, Coking
Successfully processing a changing crude diet can be a challenge from the tank farm through distillation. Upsets and performance reductions lead to processing cost penalties downstream, loss of production, and environmental impacts through greater emissions and brine water quality issues. Optimizing the design, operational parameters and chemical injection schema from crude receipts through the hot train can minimize these cost penalties and ensure performance is maintained.
Facilitators:
Greg Cantley, Marathon
Jeff Zurlo, Veolia
Speaker: Sylvain Fontaine, Veolia
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FCC Catalysts and Additive Technology Advancements
FCC
Improvements in catalyst and additive technology continue to boost refinery profitability. This session will highlight how next generation FCC catalyst and additives are being used to allow refiners to process increasingly challenging feedstocks and cost effectively manage stack emissions. Case studies will be presented that demonstrate increased profitability where these advancements have been deployed.
Facilitator: Mike Federspiel, Valero Energy Corporation
Speakers:
Vasileios Komvokis, BASF
Jason Goodson and Hongbo Ma, Johnson Matthey
Christian Carnahan, CITGO
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Crude Unit Corrosion Mechanisms & Impacts of Triazine
Crude, Mechanical Integrity
Corrosion types, mechanisms, and areas impacted will be examined. Additionally, corrosion related to triazines in the crude oil and potential mitigation practices will be discussed.
Facilitator: Harold Eggert, Haliburton
Speakers:
John Acord, Marathon Petroleum Corporation
Amit Patel, Phillips 66
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FCC 101: Unit Monitoring Strategies for Optimization & Profitability
FCC
This session will review the role of a mass balance in understanding FCC Unit operations, including the influence data quality can have on interpretation. It will also touch on various unit monitoring strategies, including the use of KBC modeling, to aid in unit optimization for maximum profitability. Real-world case studies will be presented to show the direct impact these topics can have in an operating unit.
Facilitator: Andrew Mezera, Valero Energy Corporation
Speakers:
Michael Allegro, BASF
Austin Troxler, Marathon Petroleum
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