Lessons for Success: Mastering Project and Turnaround Integration
Turnaround Roundtable, Lessons Learned
This session will share lessons learned from a high complexity turnaround that had a large scale debottleneck project integrated into the turnaround scope. We will review key successes and opportunities to understand what this team would repeat or change for future events.
Moderators:
Andrew Jakubowski, Flint Hills Resources, LLC
Jimmy Mendler, Chevron Phillips Chemical Company LP
Speaker:
Sarah Earl, Chevron Phillips Chemical Company LP
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The Journey: Transforming Reliability Outcomes Through Technology and Maintenance Practices
Lessons Learned, Maintenance
In an era of rapid technological advancement, achieving positive reliability outcomes requires a strategic blend of innovation and foundational maintenance practices. This presentation explores how organizations can harness emerging technologies to enhance awareness and enable early anomaly detection. By integrating data-driven insights with proven maintenance strategies, companies can improve operational reliability and efficiency. Through an open discussion, we will explore the real-world challenges and opportunities that arise when merging traditional maintenance with cutting-edge technology.
The session is designed as an introductory-level discussion that highlights the value of combining traditional hands-on maintenance practices with modern monitoring tools to support a more comprehensive and reliable approach to decision-making. Together we aim to uncover practical strategies for building a resilient, future-ready maintenance culture. Participants will be encouraged to share experiences and insights on navigating common pitfalls—such as over-reliance on digital tools, integration complexities, and maintaining a balance between automation and human expertise.
Moderator:
Dean Roberts, Ergon Refining, Inc.
Speakers:
Jaxson O'Brien, CHS Inc.
Mark Sannes, Flint Hills Resources, LLC
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HF Alkylation: Incident Sharing and Lessons Learned
HF Alkylation, Lessons Learned
Speaker:
Gary Kemeny, PBF Energy Inc.
Liana Siegel, Marathon Petroleum Company
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Fired Heater Flooding
Lessons Learned
Fired Heater Flooding incidents continue to occur. Flooding is a term used to indicate operation of a fuel rich condition, resulting in unburned fuel or combustibles in the firebox and/or flue gas. This presentation will touch on causes, indications and provide response examples and possible prevention of fired heater flooding operation.
Moderator:
Sam Lordo, Becht
Speakers:
Jose Corcega, John Zink
Bill Weimer, John Zink
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SMR Heater Tube Inspection and Reliability
Lessons Learned, Fired Heater, Hydroprocessing
This session will cover the topic of using a SMR heater tube inspection technology and using the inspection results to increase hydrogen production.
Moderator:
Diane Dierking, Johnson Matthey
Speakers:
Scott McArthur, Phillips 66
Edgar Remedios, FOERSTER Instruments Inc.
Oliver Smith, Air Products and Chemicals
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Lessons Learned: The Critical Role of Wash Water Reliability in Mechanical Integrity Systems
Mechanical Integrity, Lessons Learned
In this session, we will present a case study on wash water reliability, examining the critical role a well-designed water wash plays in maintaining the mechanical integrity of a system. We will also discuss lessons learned from investigations into excessive accelerated corrosion in an overhead system.
Check out the 2024 Summit Session Inspection and Reliability of Wash Water Systems https://safetyportal.afpm.org/
Moderator:
Dean Roberts, Ergon Refining, Inc.
Speaker:
Adrian Azpilicueta, Nalco Water
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Compounding Failures Leading to Tier 1 Tank Overfill
Lessons Learned
Speaker:
Justin Edson, HF Sinclair
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CSB BP-Husky Oregon, OH Investigation
Lessons Learned
Facilitator:
Willis Jernigan, AFPM
Speakers:
Bill Steiner, U.S. Chemical Safety Board
In this session we will discuss in detail the CSB Investigation of the Fatal Naphtha Release and Fire at the BP-Husky Toledo Refinery that occurred on September 20, 2022. This presentation will discuss the lessons learned from the incident and recommendations from the CSB.
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Human Performance Success in Incident Investigations
Lessons Learned
Facilitator:
Wren Mills, Valero Energy Corporation
Speaker:
Ryan Grothe, Chevron Phillips Chemical LP
Attendees will learn about:
- HOP is a Leadership Mindset Shift
- Meet Leaders where they are at
- Using HOP in Incident Investigations is a great way to introduce HOP to an organization and prompt an “Aha” moment for Leaders
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