In this session we will show the results of a failure in a Mechanical Integrity Program. This track will also discuss event investigation results, along with, lessons learned and path forward, in hopes to enlighten all in the industry.
Facilitator: Dean Roberts, Ergon-West Virginia Refining Inc.
Reliability and Maintenance Bootcamp, Mechanical Integrity
This technical session is designed to give engineers and maintenance professionals a practical understanding of how API-579 Level 3 Fitness-for-Service (FFS) assessments—powered by Finite Element Analysis (FEA)—can solve complex reliability challenges in the oil and gas industry.
We will introduce advanced methods for evaluating equipment with damage mechanisms like corrosion, cracking, and dents. You’ll learn when Level 3 assessments are needed, how FEA is applied, and why these techniques offer better accuracy, safer outcomes, and longer equipment life.
Highlights include:
API-579 FFS framework and when to escalate to Level 3
Benefits of FEA: realistic modeling of stress, temperature, and pressure
Real-world case studies: pressure vessel corrosion, weld cracking, and pipe dents
Key takeaways for maintenance planning and repair decisions
Tailored for a broad operator-based audience, this session uses real examples—not just theory—to demonstrate how advanced analysis can enhance reliability, reduce costs, and support critical decisions.
Visit AFPM’s Hurricane and Weather Event Resource Center for more information on steps being taken to ensure the safety of our members’ facilities, their employees and the communities that surround them.
WASHINGTON, D.C. – The American Fuel & Petrochemical Manufacturers (AFPM) has announced the winners of the 2018 Annual Safety Awards, part of an ongoing mission to enhance and recognize outstanding workplace safety.
AFPM’s online Safety Portal serves as the hub for all Occupational and Process Safety programs. Access to the Safety Portal is available to all member operating companies who have a signed Corporate User Agreement with AFPM.
WASHINGTON D.C. – Chet Thompson, president and CEO of the American Fuel & Petrochemical Manufacturers (AFPM), today released the following statement in response to the Environmental Protection Agency’s efforts to modify how it approaches cost-benefit evaluations of its environmental rules.
This session will highlight Phillips 66’s focus on the need to go beyond the vibration signature and understand the root cause of the component failure. We will also discuss leveraging new technologies like machine learning and artificial intelligence to prevent inherent issues.
See related presentations on MI on the AFPM Safety Portal at https://safetyportal.afpm.org/
Motiva’s 2.0 Tank Division journey leveraged time-tested technology that has consistently delivered success in our industry. Innovative robotic cleaning not only enhances safety compared to manual blasting but also boosts efficiency and reduces waste disposal costs. This means a safer, more cost-effective solution. To further elevate our tank maintenance process, we introduced “Pneumatic Roof Raising” technology, which significantly minimizes human exposure to negative ergonomics, pinch points, and the need for extensive scaffolding which translates to quicker project completion, reduced downtime, and enhanced overall safety.
See related presentations on the AFPM Safety Portal at https://safetyportal.afpm.org/
