Compounding Failures Leading to Tier 1 Tank Overfill
Lessons Learned
Speaker:
Justin Edson, HF Sinclair
Speakers
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Speaker:
Justin Edson, HF Sinclair
CSB BP-Husky Oregon, OH Investigation
Lessons Learned
Facilitator:
Willis Jernigan, AFPM
Speakers:
Bill Steiner, U.S. Chemical Safety Board
In this session we will discuss in detail the CSB Investigation of the Fatal Naphtha Release and Fire at the BP-Husky Toledo Refinery that occurred on September 20, 2022. This presentation will discuss the lessons learned from the incident and recommendations from the CSB.
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Human Performance Success in Incident Investigations
Lessons Learned
Facilitator:
Wren Mills, Valero Energy Corporation
Speaker:
Ryan Grothe, Chevron Phillips Chemical LP
Attendees will learn about:
- HOP is a Leadership Mindset Shift
- Meet Leaders where they are at
- Using HOP in Incident Investigations is a great way to introduce HOP to an organization and prompt an “Aha” moment for Leaders
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Processing ASO Safety and Impacts Phillips 66 Billings Incident
Lessons Learned, FCC, HF Alkylation
Facilitator:
Ed Rios, Par Pacific
Speakers:
Howard Butler, Phillips 66
Liana Siegel, Marathon Petroleum Corporation
The unique challenges of FCC processing of ASO will be presented. Representatives from P66 and Marathon will present a lessons learned from processing Alky ASO in the FCC. The characteristics of ASO will be presented.
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Near Miss With Aerial Work Platform and 138kV Powerline
Lessons Learned
Speakers:
Val Corcoran, BrandSafway
Leonard Degreenia, BrandSafway
Scott Willis, Phillips 66
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HF Alkylation: Incident Sharing and Lessons Learned
HF Alkylation, Lessons Learned
Speaker:
Gary Kemeny, PBF Energy Inc.
Liana Siegel, Marathon Petroleum Company
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Coloring Inside the Lines: Managing Complex Processes Within Limits
Abnormal Situation Management
Facilitator:
Alyssa Parks, PEMEX Deer Park
Panel:
John Durnin, Marathon Petroleum Corporation
Steve Gill, HF Sinclair
Yangdong Pan, Delek US
Patrick Robinson, PBF Energy Inc.
Operation of a complex refinery process involves keeping the process within varous types of limits. These include safe operating limits, integrity operating windows, machine protection or other reliability limits, and product quality limits. This diverse background panel session from process controls and process safety management explores how to effectively identify these parameters and keep the limits in front of operators using instrumented shutdowns, alarm systems, and other monitoring and alerting software.
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Lessons Learned From a Blast Pot Incident
Mechanical Integrity, Lessons Learned
Facilitator:
Gerard Celestine, Motiva Enterprises, LLC
Speakers:
Carlos Diaz, Motiva Enterprises, LLC
Sterling Gregg, Motiva Enterprises, LLC
Learn from an incident where a sand blast pot was opened under pressure. We will discuss how the site was effected by this incident and how Motiva partnered with onsite contractors to create an onboarding document and video to ensure this type of incident is not repeated.
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Operation Performance Improvements During a Control Room Modernization
Optimization, Abnormal Situation Management
Facilitator:
Tim Olsen, Emerson Automation Solutions
Speakers:
Jerry Isch, Marathon Petroleum Corporation
Dave Lee, User Centered Design Services Inc.
Christi Mezzic, Emerson Automation Solutions
Johnny Serafin, Phillips 66
This is a panel session follow-on based on the recent AFPM webinar by Phillips 66 Bayway that discussed HMI and alarming enhancements during a control room modernization project. Key components discussed in the webinar were alarm rationalization and the development of HMI graphics based on human-centered design principles with the goal to improve safe reliable operation at the facility. Key design considerations come from industry standards and good shared practices, along with valuable input from key stakeholders across departments. This panel session will also discuss operator development to improve situation awareness as part of a control room modernization.
Come prepared with your questions by viewing the pre-session.
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The Benefits of Good Alarm Management
Abnormal Situation Management
A well implemented alarm management program can deliver results that not only improves the operator’s situational awareness, decreases the potential of a safety related incident, and enhances environmental compliance but also reduces unplanned downtime, helps prevent equipment damage, lessens production losses due to off-spec production, and improves overall plant profitability. The alarm philosophy and rationalization efforts are key to establishing an effective alarm management program and sustaining it long-term.
Participants will:
- Learn how Motiva improved their alarm management program.
- Understand the need to have an alarm philosophy before beginning an alarm management program.
- Understand the basics of alarm rationalization with a focus on quality alarms rather than quantity.
See related presentations on alarm management on the AFPM Safety Portal at https://safetyportal.afpm.org/File/2265/1
Moderator:
Tim Olsen, Emerson Automation Solutions
Speakers:
Steve Gill, HF Sinclair Corporation
Troy Jones, Motiva Enterprises LLC
Cristina Pirataie, Puffer-Sweiven
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