This session will share lessons learned from a high complexity turnaround that had a large scale debottleneck project integrated into the turnaround scope. We will review key successes and opportunities to understand what this team would repeat or change for future events.
Moderators:
Andrew Jakubowski, Flint Hills Resources, LLC
Jimmy Mendler, Chevron Phillips Chemical Company LP
Speaker:
Sarah Earl, Chevron Phillips Chemical Company LP
Speakers:
Rhett Finch, Marathon Petroleum Corporation
Matt Hutchinson, Axens North America
Alex Kniuksta, Honeywell UOP
Alex Sabitov, Phillips 66
Russ Wiltse, Valero Energy Corporation
In an era of rapid technological advancement, achieving positive reliability outcomes requires a strategic blend of innovation and foundational maintenance practices. This presentation explores how organizations can harness emerging technologies to enhance awareness and enable early anomaly detection. By integrating data-driven insights with proven maintenance strategies, companies can improve operational reliability and efficiency. Through an open discussion, we will explore the real-world challenges and opportunities that arise when merging traditional maintenance with cutting-edge technology.
The session is designed as an introductory-level discussion that highlights the value of combining traditional hands-on maintenance practices with modern monitoring tools to support a more comprehensive and reliable approach to decision-making. Together we aim to uncover practical strategies for building a resilient, future-ready maintenance culture. Participants will be encouraged to share experiences and insights on navigating common pitfalls—such as over-reliance on digital tools, integration complexities, and maintaining a balance between automation and human expertise.
Moderator:
Dean Roberts, Ergon Refining, Inc.
Speakers:
Jaxson O'Brien, CHS Inc.
Mark Sannes, Flint Hills Resources, LLC
Fired Heater Flooding incidents continue to occur. Flooding is a term used to indicate operation of a fuel rich condition, resulting in unburned fuel or combustibles in the firebox and/or flue gas. This presentation will touch on causes, indications and provide response examples and possible prevention of fired heater flooding operation.
Moderator:
Sam Lordo, Becht
Speakers:
Jose Corcega, John Zink
Bill Weimer, John Zink
Sustainable Aviation Fuel (SAF) represents a significant breakthrough in the quest for greener aviation. This presentation delves into the operational challenges around SAF production and how the supply chain had to adapt accordingly. SAF producers will lead the discussion sharing their lessons learned and solutions to the challenges they encountered as they embarked on their SAF production journey. The presentation will also address the critical aspects of distribution and supply chain management. Efficiently managing the supply chain is essential for ensuring the widespread availability and adoption of SAF. We will discuss logistics, storage, and transportation challenges, along with strategies to optimize the distribution network and integrate SAF into existing fuel infrastructures.
Moderator:
Eric Legare, Chevron U.S.A. Inc.
Speakers:
Ramin Abhari, Chevron Renewable Energy Group
Daniel Carlson, Calumet Specialty Products
In this session, we will present a case study on wash water reliability, examining the critical role a well-designed water wash plays in maintaining the mechanical integrity of a system. We will also discuss lessons learned from investigations into excessive accelerated corrosion in an overhead system.
Check out the 2024 Summit Session Inspection and Reliability of Wash Water Systems https://safetyportal.afpm.org/
Fouling of Naphtha Hydrotreating Reactors can cause limitations to operation and planned cycle length. This session will present three technologies to effectively mitigate this fouling to hit the cycle:
Catching Scale: Haldor Topsoe and Marathon Petroleum step up to the plate
HeavyTrap: A Top Bed Double Play
Axens' HyRing: A Grand Slam in Pressure Drop Mitigation
The intersection of refining and petrochemical manufacturing has never been more significant as industries navigate the dual challenges of efficiency and sustainability. This session will explore the critical role of Perchloroethylene (PERC) in modern refining processes while also highlighting its applications in petrochemical production.
PERC is recognized as one of the safest catalyst activators during normal operations, as well as a regenerator for spent catalysts. Utilizing less efficient materials can necessitate larger quantities of hazardous substances being kept onsite, thus increasing exposure risks. Other chlorinating agents are either restricted by the EPA or are inherently more hazardous, making PERC a preferable option.
Attendees will gain insights into how PERC enhances refining technologies through processes such as isomerization and catalytic reforming, which help ensure compliance with environmental regulations. Industry experts will discuss the extensive benefits of utilizing PERC, emphasizing innovations that contribute to both safety and operational efficiency.
Moreover, we will review advancements in safety protocols that facilitate the effective handling of PERC, ensuring minimal exposure and adherence to rigorous regulatory standards. By fostering dialogue among leaders in refining and petrochemical manufacturing, this session aims to identify collective strategies for driving innovation and achieving sustainability goals within the industry.