The Chemical Safety Board will present its findings and recommendations from its April 2018 FCC Unit Explosion and Asphalt Fire at Husky Superior Refinery investigation, published in December 2022. Two FCC experts will then discuss industry's response and the integration of lessons learned into FCC training.
Speakers:
Ziad Jawad, Phillips 66
Richard Grove, Chevron USA
Melike Yersiz, US Chemical Safety Board
This panel is intended to attract Turnaround and Operational leaders who would like to gain insight on good practices that industry peers are using to prepare and execute SD/ Decommissioning and SU/Commissioning of units for maintenance events. This discussion will also include safe work practices insights for lock out tag out, energy control, blinding or walk the line/job practices that help improve safe outcomes of an event. The panel will also share their perspectives on future opportunities related to transformative technologies and practices for turnaround operations.
Moderator:
Andrew Jakubowski, Flint Hills Resources, LLC
Speakers:
Kevin Honaker, Phillips 66
Lou Hooks, Chevron Phillips Chemical Company LP
Andy Munsen, Flint Hills Resources, LLC
Learn how Flint Hills Resources implemented KEWAZO’s lifting robot, LIFTBOT, to improve safety and efficiency by replacing cranes and manual handling. Hear firsthand the motivation for doing something new, overcoming challenges, and ultimately deploying robots in the field.
Moderator:
Andrew Jakubowski, Flint Hills Resources, LLC
This session will share lessons learned from a high complexity turnaround that had a large scale debottleneck project integrated into the turnaround scope. We will review key successes and opportunities to understand what this team would repeat or change for future events.
Moderators:
Andrew Jakubowski, Flint Hills Resources, LLC
Jimmy Mendler, Chevron Phillips Chemical Company LP
Speaker:
Sarah Earl, Chevron Phillips Chemical Company LP
Speakers:
Darin Foote, CHS Inc.
Chuck Johnston, Marathon Petroleum Corporation LP
Vidyashankar Kuppuraj, Marathon Petroleum Corporation
Johnny Serafin, Phillips 66
Nic Tognetti, CHS Inc.
Advanced process control (APC) has been employed in FCC applications for 40 years. Despite the similarities of FCC Technology and APC platforms the success of these applications varies widely. In this session we will discuss common threads that lead to poor outcomes and how to build a successful APC program on a modern FCC.
In this session we will discuss in detail the continuous improvement in plant profitability achieved by having a holistic approach for advanced automation where applications such as procedural automation, Artificial Intelligence Plant Control (AIPC), control strategy in distributed control system and safety instrumented system all work together in harmony. AIPC, leveraging Reinforcement Learning (RL), offers a transformative approach to process plant optimization, addressing key limitations of traditional Model Predictive Control (MPC).
While MPC has been a cornerstone of advanced process control for decades, its reliance on linear models and manual tuning often struggles to effectively handle complex, nonlinear process dynamics, particularly in scenarios with frequent disturbances or changing operating conditions. AIPC overcomes these limitations by continuously learning and adapting to the plant's behavior. We will share our motivation to develop this product in-house and how easy it is to maintain the application and sustain the benefits by existing operations staff without the need of any AI or MPC expertise.
Participants will:
Understand the benefits of using AIPC over conventional MPC
Learn how Linde has successfully implemented AIPC on their Air Separation Units that include cryogenic distillation and very complex heat integration and recovery process.
Realize the importance of embracing this cutting-edge technology for improving profitability and safety of their plant and also for their personal and professional growth.