Facilitators:
Andrew Jakubowski, Flint Hills Resources, LLC
Michael Menosky, Monroe Energy LLC
Speakers:
Kevin Harkness, Monroe Energy, LLC
Piotr Majcher, Monroe Energy, LLC
Drake Wilson, Monroe Energy, LLC
This session will highlight Monroe Energy, a small northeast refinery, and their journey toward replacing one of their oldest and most prolific processing assets: the Fluid Catalytic Cracking (FCC) Reactor. The presenters will provide an overview of the project conception, engineering, fabrication, logistics, installation, and post start-up operation. A key focus will be the discussion of challenges and successes from the construction phase of the project, as well as lessons learned for future events.
Panel:
Amit Gupta, Heurtey Petrochem Solutions
Bill McLaughlin, ExxonMobil Product Solutions Company
Ethan Spielvogel, Marathon Petroleum Corp.
Randy Stier, Valero Energy Corporation
Vivek Sundaram, LyondellBassel Industries
We are producing petroleum products in the current environment in which emissions reduction is demanded amidst rising consumer demand. The panel discussion will focus on safe operation and optimization of process fired heaters, including limitations with existing technologies to reduce emissions, and challenges with emerging technologies, e.g., hydrogen firing and electrification.
The CSB will discuss its investigation of the November 19, 2023, fired heater tube rupture at a refinery in Martinez, California. The incident occurred during the initial startup of a renewable diesel hydroprocessing unit, resulting in a fire that seriously injured one employee. Topics will include fired heater safe operating limits, worker proximity to fired heaters, safety instrumented systems that detect low process flow into fired heaters, burner operation, valve misalignments, and corporate oversight.
Participants will: Gain an understanding of both the process-side and combustion-side causes that contributed to the tube rupture; Identify potential deficiencies that may exist at their own units; and Review the CSB’s industry recommendation to API for suggested revisions to API RP 556 (Instrumentation, Control, and Protective Systems for Gas Fired Heaters).
Moderator:
Willis Jernigan, AFPM
Speaker:
Melike Yersiz, U.S. Chemical Safety Board
This session will cover KPIs and operating scenarios for partial burn FCC units, including the challenges and consequences of maloperation. Additionally, this session will focus on considerations taken to ensure safe operation of the CO Boiler. Attendees will come away with a fundamental understanding of the key principles and potential hazards associated with partial-burn operation.
Moderator:
Joe Colmone, Honeywell UOP
Speakers:
Luis Bougrat, W.R. Grace & Co.
Zach Word, Phillips 66
Facilitator:
Andrew Jakubowski, Flint Hills Resources, LLC
Panel:
Mike Dehart, Valero Energy Corporation
Eric Lindholm, Flint Hills Resources, LLC
Casey Long, Flint Hills Resources, LLC
Jimmy Mendler, Chevron Phillips Chemical Company LP
The panel will discuss how to develop a quality turnaround worklist to optimize turnaround and maintenance work.