Turnaround Roundtable (Continued)
Turnaround
Facilitator:
Brad Hase, HF Sinclair
Speakers:
Robin Harris, Phillips 66
Mike DeHart, Valero Energy Corporation
Steven Giffin, PBF Energy
Topics:
Planning Norms
Safe Efficient Handover
Craft Skills and Availability
Speakers
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Topic
Turnaround Roundtable (Continued)
Turnaround
Facilitator:
Brad Hase, HF Sinclair
Speakers:
Robin Harris, Phillips 66
Mike DeHart, Valero Energy Corporation
Steven Giffin, PBF Energy
Topics:
Planning Norms
Safe Efficient Handover
Craft Skills and Availability
Speakers
Session Start End
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Topic
Catalyst Changeout Timeline
Hydroprocessing, Turnaround
Speakers:
Ben Mossman, CHS
Richard Hanson, Petroval
Jacob Young, Petroval
Speakers
Session Start End
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Topic
Turnaround Roundtable Discussion
Turnaround
Facilitator:
Brad Hase, HF Sinclair
Speakers:
Robin Harris, Phillips 66
Mike DeHart, Valero Energy Corporation
Steven Giffin, PBF Energy
Topics:
Planning Norms
Safe Efficient Handover
Craft Skills and Availability
Speakers
Session Start End
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Topic
A Small Refinery Doing Big Things: Monroe Energy's FCC Reactor Replacement Project, Fall 2023
Turnaround
Facilitators:
Andrew Jakubowski, Flint Hills Resources, LLC
Michael Menosky, Monroe Energy LLC
Speakers:
Kevin Harkness, Monroe Energy, LLC
Piotr Majcher, Monroe Energy, LLC
Drake Wilson, Monroe Energy, LLC
This session will highlight Monroe Energy, a small northeast refinery, and their journey toward replacing one of their oldest and most prolific processing assets: the Fluid Catalytic Cracking (FCC) Reactor. The presenters will provide an overview of the project conception, engineering, fabrication, logistics, installation, and post start-up operation. A key focus will be the discussion of challenges and successes from the construction phase of the project, as well as lessons learned for future events.
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Abnormal Situational Prevention: Improve Situational Awareness
Abnormal Situation Management
This panel session will explore how operating companies leverage industry good practices and advanced computing technology to swiftly process predictive analytics. It will also cover the use of high-performance HMI graphics and effective alarm management to enhance situational awareness.
Participants will:
· Learn how analytics (predictive, process conditions nearing an operating limit, reliability focused machine learning, corrosion prediction tied to IOWs, etc.) can assist with identifying pre-abnormal conditions and take appropriate actions to avoid an abnormal situation (prevention).
· Learn how high-performance HMI graphics can improve situational awareness to detect abnormal situations before alarms occur and perform required action(s) faster to avoid consequences.
· Understand the aspect of dealing with abnormal situations is alarm management. It is essential to maximize the time available for operators to respond while keeping the number of alarms triggered at a minimum. Preventing abnormal situations before the alarms activate keeps the console operators focused on the operation without having to manage an abnormal event.
See related presentations on the AFPM Safety Portal at https://safetyportal.afpm.org/
Moderator:
Tim Olsen, Emerson Automation Solutions
Speakers:
Carlos Acosta, Phillips 66
Vance Flosenzier, INVISTA
David Lee, User Centered Design Services, Inc.
Marsha Wisely, Athion
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The Benefits of Good Alarm Management
Abnormal Situation Management
Moderator:
Tim Olsen, Emerson Automation Solutions
Speakers:
Steve Gill, HF Sinclair Corporation
Troy Jones, Motiva Enterprises LLC
Cristina Pirataie, Puffer-Sweiven
Speakers
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Coloring Inside the Lines: Managing Complex Processes Within Limits
Abnormal Situation Management
Facilitator:
Alyssa Parks, PEMEX Deer Park
Panel:
John Durnin, Marathon Petroleum Corporation
Steve Gill, HF Sinclair
Yangdong Pan, Delek US
Patrick Robinson, PBF Energy Inc.
Operation of a complex refinery process involves keeping the process within varous types of limits. These include safe operating limits, integrity operating windows, machine protection or other reliability limits, and product quality limits. This diverse background panel session from process controls and process safety management explores how to effectively identify these parameters and keep the limits in front of operators using instrumented shutdowns, alarm systems, and other monitoring and alerting software.
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Operation Performance Improvements During a Control Room Modernization
Optimization, Abnormal Situation Management
Facilitator:
Tim Olsen, Emerson Automation Solutions
Speakers:
Jerry Isch, Marathon Petroleum Corporation
Dave Lee, User Centered Design Services Inc.
Christi Mezzic, Emerson Automation Solutions
Johnny Serafin, Phillips 66
This is a panel session follow-on based on the recent AFPM webinar by Phillips 66 Bayway that discussed HMI and alarming enhancements during a control room modernization project. Key components discussed in the webinar were alarm rationalization and the development of HMI graphics based on human-centered design principles with the goal to improve safe reliable operation at the facility. Key design considerations come from industry standards and good shared practices, along with valuable input from key stakeholders across departments. This panel session will also discuss operator development to improve situation awareness as part of a control room modernization.
Come prepared with your questions by viewing the pre-session.
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