API RP 751 Section 6
HF Alkylation, Mechanical Integrity
Join this session to hear the latest on API's 5th edition of Recommended Practice (RP) 751, Safe Operation of Hydrofluoric Acid Alkylation Unit. In this session, we're discussing maintenance from the operator perspective, integrity management and other safety programs for hydrofluoric (HF) acid alkylation units.
Facilitator: Herb Haught, CVR Energy
Speaker: Monica Plowman, Ethos Mechanical Integrity
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HF Alky Isobutane Exchanger Bypass Leak
Learnings from Incidents, HF Alkylation
In 2021, hydrofluoric acid vapors were detected by the safety instrumented subsystem (SIS) line of sight laser detection system, which activated both the rapid acid dump system and the fire suppression/unit deluge system. The source of the leak was determined to be the bypass line around the isobutane recycle cooler. Topics discussed: Residual Elements, CMLs for high RE, PMI for high RE, low flow and process deadleg identification.
Speaker:
Mark Geisenhoff, Flint Hills Resource
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Casting Quality Issues in HF Alky Valves
HF Alkylation
Over the last few years, there has been an increase in through body leaks on cast HF Alkylation valves. This presentation will review several real life examples of casting failures on valves in HF Alkylation service including cross sections of the failure location. These failures have occurred on both low RE carbon steel and Alloy 400 (M35-1) castings. Some common causes of casting failures will be reviewed including sand inclusions, porosity and varying levels of shrinkage. Common locations of casting quality issues with HF Alkylation valves will be discussed including the bottom bowl area and the body to end flange transition on Alloy 400 plug valves. The presentation will also cover some of the methods that are being implemented in the industry to improve the casting quality of HF Alkylation valves along with efforts to standardize and consolidate requirements for these valves.
Speaker: Michael Alford, Marathon Petroleum
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Learnings from the Philadelphia Energy Solutions Incident
HF Alkylation, Learning From Incidents
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Connected Worker: Maximizing Worker Awareness, Engagement, and Contribution
Digital Transformation
Facilitator:
Bruce Taylor, FurtherTec
Panel:
Aishwariy Baheti, Bharat Petroleum Corporation Limited
Leandro Martins, Petrobras
Christian McDermott, Voovio Technologies
Wade Smith, Emerson Automation Solutions
A set of case studies are presented by operating companies that discuss Connected Worker initiatives as a vital component of the factory of the future, enabling their organizations to address the challenges of modern manufacturing while reaping the benefits of improved productivity, safety, and efficiency. The Connected Worker, also known as the augmented worker, is seamlessly immersed in their surroundings in an operating facility by the use of a suite of highly advanced digital tool to assist in performing their daily tasks more effectively. Panelists will present their approaches to enabling the Connected Worker in their environment along with what was learned, and benefits achieved.
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