1. Slop Oil Reprocessing 2. Vacuum Tower Washbed Maintenance
How do you reprocess slop oil in your refinery? Join us at this Town Hall session to discuss how others in the refining industry handle slop and best practices for success. Come share your experiences with the group and learn from industry experts about effective slop oil reprocessing techniques.
Speakers:
Darin Foote, CHS Inc.
Chuck Johnston, Marathon Petroleum Corporation LP
Vidyashankar Kuppuraj, Marathon Petroleum Corporation
Johnny Serafin, Phillips 66
Nic Tognetti, CHS Inc.
Advanced process control (APC) has been employed in FCC applications for 40 years. Despite the similarities of FCC Technology and APC platforms the success of these applications varies widely. In this session we will discuss common threads that lead to poor outcomes and how to build a successful APC program on a modern FCC.
Facilitators:
Cliff Avery, Ketjen Corpotation
CJ Farley, TPM Solutions
1. Commercial Results of 100% Vegetable Oil Processing in an FCCU
Speaker: Andrea de Rezende Pinho, Petróleo Brasileiro S/A - PETROBRAS
In 2023, Petrobras and the Riograndense Refinery (RPR) successfully processed 100% vegetable oil in a Fluid Catalytic Cracking (FCC) Unit. Petrobras' technology is based on three pillars: i) triglycerides, such as soybean oil used in the commercial test, ii) ReNewFCC line catalyst and iii) unique operating conditions compared to conventional FCCUs. Biogenic products such as renewable aromatic hydrocarbons (BTX - benzene, toluene and xylene), renewable LPG, and renewable propylene were produced during the commercial trial. Commercial yields, quality of the products, operational challenges and technical adaptations for the trial will be presented.
2. U.S. HEFA Co-processing – Past, Present, and Future Projects
Speaker: Eamon Cullinane, Turner, Mason & Company
HEFA co-processing at U.S. oil refineries has historically not seen the same success as standalone RD/SAF refinery conversions. So why has co-processing in the U.S. been limited in the past and why might we see more of it in the future? We will explore historical production levels of co-processing, economics vs standalone RD/SAF facilities, the regulatory landscape and credit incentives (RINs, BTC, CFPC/45Z, CA LCFS, etc.) driving these economics, and future prospects of co-processing in the U.S.
Refineries have increased focus on processing unfamiliar opportunity crude oils to improve profitability. However, the introduction of these new crude slates brings uncertainties that can impact refinery operations. One major challenge is crude incompatibility due to asphaltene instability, which affects desalters, emulsion stability, preheat trains and furnace fouling.
For decades, the industry has recognized the importance of tracking asphaltene stability. Suppliers and refineries employ diverse equipment to assess feeds stability including benchtop microscopy and titration equipment. Unfortunately, those methods can require time-consuming offsite laboratory testing.
Now, utilizing a portable, handheld near-infrared (NIR) analyzer, crude oil tanks and other refinery feeds can be assessed for stability and blending suitability with near instantaneous results. NIR spectra from crude oil samples are collected and compared against a database of crudes and crude unit feeds with known asphaltene stability parameters. Asphaltene stability parameters are modeled and reported with a stability assessment.
In the presentation, we will delve into the fundamentals of these available tools, showcasing real-world case studies where they have been successfully applied for crude blends and crude pretreatment to improve and optimize desalter operations and crude preheat train fouling.
Speakers:
Dan Harbs, Veolia Water Technologies and Solutions
Kevin Harkness, Monroe Energy, LLC
Case studies will be presented highlighting different fouling mechanisms, the impact of fouling on bottoms circuit equipment and MF operation, and methods to mitigate fouling and clean-up the circuit for improved operation.
Speakers:
Samantha Boyle, Marathon Petroleum Corporation
Nik Larsen, Marathon Petroleum Corporation
Patrick McSorley, Ketjen Corporation
Grant Severyn, BASF Corporation
1. Maximizing Butylene Yields Through Catalyst Design
2. Evaluating Complex Operational Changes via Modeling and Testing
In this presentation, we will detail the close collaboration between Marathon Petroleum Corporation (MPC) and BASF to introduce a new catalyst technology to meet the market demand for butylenes yield and selectivity and high-octane gasoline, from development, evaluation, commercialization, to deployment of the new technology. These commercial trial results are the next step forward for LPG olefins maximization and selectivity, demonstrating significant economic value across a wide range of unit configurations and constraints for a refiner continually striving to be at the forefront of FCC catalyst technology.