Metrology Tools Applied to Maintenance and Repair Processes
Mechanical Integrity
Moderator:
Bill Clark, Phillips 66
Presenter:
Clayton Daigle, Phillips 66
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Moderator:
Bill Clark, Phillips 66
Presenter:
Clayton Daigle, Phillips 66
Applying Mechanical Integrity Programs to Rotating Equipment
Mechanical Integrity
This session will highlight Phillips 66’s focus on the need to go beyond the vibration signature and understand the root cause of the component failure. We will also discuss leveraging new technologies like machine learning and artificial intelligence to prevent inherent issues.
See related presentations on MI on the AFPM Safety Portal at https://safetyportal.afpm.org/
Moderator:
Bill Clark, Phillips 66
Presenter:
Carlos Acosta, Phillips 66
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Blast it Off and Raise the Roof: Motiva’s Experience with Robotic Tank Cleaning and Pneumatic Roof Raising
Mechanical Integrity
Motiva’s 2.0 Tank Division journey leveraged time-tested technology that has consistently delivered success in our industry. Innovative robotic cleaning not only enhances safety compared to manual blasting but also boosts efficiency and reduces waste disposal costs. This means a safer, more cost-effective solution. To further elevate our tank maintenance process, we introduced “Pneumatic Roof Raising” technology, which significantly minimizes human exposure to negative ergonomics, pinch points, and the need for extensive scaffolding which translates to quicker project completion, reduced downtime, and enhanced overall safety.
See related presentations on the AFPM Safety Portal at https://safetyportal.afpm.org/
Moderator:
Gerard Celestine, Motiva Enterprises LLC
Speakers:
Sterling Gregg, Motiva Enterprises LLC
Adam Martin, Allstream Services & Rental, LLC
Marshall Rayborn, Specialty Tank Services
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Lessons Learned: The Critical Role of Wash Water Reliability in Mechanical Integrity Systems
Mechanical Integrity, Lessons Learned
In this session, we will present a case study on wash water reliability, examining the critical role a well-designed water wash plays in maintaining the mechanical integrity of a system. We will also discuss lessons learned from investigations into excessive accelerated corrosion in an overhead system.
Check out the 2024 Summit Session Inspection and Reliability of Wash Water Systems https://safetyportal.afpm.org/
Moderator:
Dean Roberts, Ergon Refining, Inc.
Speaker:
Adrian Azpilicueta, Nalco Water
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Mechanical Integrity: Dead-Legs in HF Alkylation Units
HF Alkylation, Mechanical Integrity
Facilitator:
Liana Siegel, Marathon Petroleum Corporation
Speaker:
Monica Plowman, Ethos Mechanical Integrity Solutions, LLC
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Inspection and Reliability of Wash Water Systems
Mechanical Integrity
Facilitators:
Lance Cox, Nalco Water
Dean Roberts, Ergon Refining, Inc
Speaker:
Raúl Romero, Nalco Water
In this session we will discuss different aspects related to the design, operation, troubleshooting and maintenance of different wash water systems operating in different units of a refinery. Since it is a critical application from the reliability point of view, different practices and criteria are applied based on experience.
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Lessons Learned From a Blast Pot Incident
Mechanical Integrity, Lessons Learned
Facilitator:
Gerard Celestine, Motiva Enterprises, LLC
Speakers:
Carlos Diaz, Motiva Enterprises, LLC
Sterling Gregg, Motiva Enterprises, LLC
Learn from an incident where a sand blast pot was opened under pressure. We will discuss how the site was effected by this incident and how Motiva partnered with onsite contractors to create an onboarding document and video to ensure this type of incident is not repeated.
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Benefits and Tips for Digitalization of Safety Instrumented Systems (SIS) Tier 3 Metrics
Mechanical Integrity
Facilitators:
Bill Clark, Phillips 66
Mike Tremblay, Chevron Phillips Chemical Company LP
Speakers:
Nagappan Muthiah, Phillips 66
This presentation will show how Phillips 66 was able to define a strategy to benefit from the digitalization of their Safety Instrumented Systems (SIS) information. After multiple attempts, it became evident that using a single tool or solution for the entire safety lifecycle was too challenging because of the established work processes and existing tools. Instead, we identified solutions that connected data between the tools and then leveraged the benefits of digital data to provide useful insights.
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