A common theme amongst refiners is the collective desire to avoid unnecessary costs. Exchanger and equipment fouling leads to increased maintenance costs, reduced energy recovery and lower throughput capacity degrading the refiners bottom line. Sonic and ultrasonic technologies are a relatively new tool available to refiners to reduce the energy and cost impact associated with fouling induced performance degradation. Review of multi-year case studies from global refiners will elucidate the energy and cost saving benefits of properly applied ultrasonic technology.
Moderator:
Mark Cox, Marathon Petroleum Corporation
In an era of rapid technological advancement, achieving positive reliability outcomes requires a strategic blend of innovation and foundational maintenance practices. This presentation explores how organizations can harness emerging technologies to enhance awareness and enable early anomaly detection. By integrating data-driven insights with proven maintenance strategies, companies can improve operational reliability and efficiency. Through an open discussion, we will explore the real-world challenges and opportunities that arise when merging traditional maintenance with cutting-edge technology.
The session is designed as an introductory-level discussion that highlights the value of combining traditional hands-on maintenance practices with modern monitoring tools to support a more comprehensive and reliable approach to decision-making. Together we aim to uncover practical strategies for building a resilient, future-ready maintenance culture. Participants will be encouraged to share experiences and insights on navigating common pitfalls—such as over-reliance on digital tools, integration complexities, and maintaining a balance between automation and human expertise.
Moderator:
Dean Roberts, Ergon Refining, Inc.
Speakers:
Jaxson O'Brien, CHS Inc.
Mark Sannes, Flint Hills Resources, LLC
Facilitator:
Andy Woods, Chevron Phillips Chemical Company LP
Speakers:
Jim Griffin, San Jacinto College
Ferril Onyett, BrandSafway
Brian Novicki, Valero Energy Corporation
Will the energy industry have enough operating and design & construction personnel to operate and maintain existing assets and build and operate the infrastructure planned for the future? How can we address the changing needs of the generation about to enter the workforce? Are companies adopting and implementing advanced technologies to enhance safety, quality, and efficiency on each jobsite?
The panel, consisting of owners, EPCs, academia, and construction workforce training and development experts, will discuss how we can develop, engage, train and sustain enough personnel to meet the projected energy and infrastructure needs across the country.
Facilitator:
Andy Woods, Chevron Phillips Chemical Company LP
Speakers:
Jim Griffin, San Jacinto College
Ferril Onyett, BrandSafway
Brian Novicki, Valero Energy Corporation
Will the energy industry have enough operating and design & construction personnel to operate and maintain existing assets and build and operate the infrastructure planned for the future? How can we address the changing needs of the generation about to enter the workforce? Are companies adopting and implementing advanced technologies to enhance safety, quality, and efficiency on each jobsite?
The panel, consisting of owners, EPCs, academia, and construction workforce training and development experts, will discuss how we can develop, engage, train and sustain enough personnel to meet the projected energy and infrastructure needs across the country.
Speakers:
Tieraney Celestine, Motiva Enterprises, LLC
Andrew Martindale, Motiva Enterprises, LLC
David Midkiff, Motiva Enterprises, LLC
This session will discuss the evolution and ability of a successful materials management system that prepares for events at a time when rising material, labor costs and availability is due to inflation and supply chain interruptions.
3. Preheat Train Monitoring Methods
How do you reprocess slop oil in your refinery? Join us at this Town Hall session to discuss how others in the refining industry handle slop and best practices for success. Come share your experiences with the group and learn from industry experts about effective slop oil reprocessing techniques.
Pyrophoric materials pose significant safety risks during unit shutdown and maintenance activities, and pyrophoric incidents continue to occur across the refining industry. Effective strategies for prevention and mitigation of pyrophoric activity are critical aspects of turnaround planning and execution. This presentation will explore the underlying mechanisms of pyrophoricity and discuss best practices for managing pyrophoric risk, including chemical treatment, engineering, and procedural solutions. Additionally, the presentation will dig into a real industry incident that occurred in 2017, the root causes and the steps taken in the past seven years to prevent recurrence. By providing a comprehensive overview of pyrophoric activity prevention strategies, this session aims to equip refining professionals with the knowledge and tools to mitigate safety hazards and enhance operational integrity in high-risk environments.
Moderators:
Diana Cheek, Chevron U.S.A. Inc.
Katie Marshall, Refined Technologies, Inc.
Presenters:
Diana Cheek, Chevron U.S.A. Inc.
Katie Marshall, Refined Technologies, Inc.
Dan Wood, HF Sinclair