Successful turnarounds are crucial for the long term reliability and profitability of FCCs. This presentation offers process engineering best practices for FCC turnarounds including preparation, execution, and post start-up actions. Multiple topics will be discussed including scope determination, inspection protocols, equipment cleaning, project execution, documentation, and identifying future unit improvements.
Moderator:
Todd Hochheiser, Johnson Matthey
Speakers:
Nate Hager, Cenovus Energy Inc.
Herb Telidetzki, Becht
In July 2024, Parkland Corporation achieved a significant milestone as the first Canadian refinery to produce and market Sustainable Aviation Fuel (SAF) through co-processing in a diesel hydrotreater (DHT). This accomplishment underscores the expertise and collaboration of our technical and operations teams, marking a pivotal step toward compliance with British Columbia’s Low Carbon Fuel Standard (LCFS) requirements. SAF production has gained global attention, driven by regulatory mandates such as the ReFuelEU Aviation initiative and incentives like Renewable Identification Number (RIN) credits, LCFS credits, and tax benefits under the U.S. Inflation Reduction Act (IRA). While standalone SAF production remains capital-intensive and time-consuming, co-processing within existing units, like the DHT, offers a cost-effective and rapid deployment pathway. This paper provides an in-depth analysis of our SAF production run, during which we successfully produced ASTM-D1655-compliant SAF. It highlights operational challenges, key learnings, and recommendations for optimizing SAF production in a diesel hydrotreater. Our findings demonstrate the feasibility of integrating SAF production into existing refining operations with minimal capital investment and rapid scalability. This achievement not only sets the foundation for future SAF production runs at Parkland but also contributes to the global push toward low-carbon aviation fuels. Attendees will gain valuable insights into operational strategies and lessons learned, making this case study a practical blueprint for refineries exploring co-processing as a pathway to decarbonization and regulatory compliance.
This session will cover KPIs and operating scenarios for partial burn FCC units, including the challenges and consequences of maloperation. Additionally, this session will focus on considerations taken to ensure safe operation of the CO Boiler. Attendees will come away with a fundamental understanding of the key principles and potential hazards associated with partial-burn operation.
Moderator:
Joe Colmone, Honeywell UOP
Speakers:
Luis Bougrat, W.R. Grace & Co.
Zach Word, Phillips 66
In this session, we will present a case study on wash water reliability, examining the critical role a well-designed water wash plays in maintaining the mechanical integrity of a system. We will also discuss lessons learned from investigations into excessive accelerated corrosion in an overhead system.
Check out the 2024 Summit Session Inspection and Reliability of Wash Water Systems https://safetyportal.afpm.org/
The oil refining process generates a significant volume of wastewater that contains a suite of challenging contaminants, from hydrocarbons to heavy metals and organic compounds. Oil production at a refinery relies on efficient and reliable wastewater treatment as it is impossible for the facility to operate without treating its effluent. Issues with the wastewater treatment systems can result in production limitations, as well as significant environmental impacts and violations. These systems can be complex, and they are sensitive to upset conditions due to poor feed quality, unexpected contaminants, or equipment breakdown.
This presentation will discuss a significant upset condition that impacted both the primary and secondary wastewater treatment system at a large West Coast refinery. We will present the processes that allowed for detection of the upset, and the steps taken by the operations group, technical team, and vendor support that helped maintain target production rates and avoid any environmental violations or impacts. The mitigation steps allowed for storage and post-upset treatment of the problematic effluent streams. The technical team evaluated options for treatment and environmental compliance, and the water treatment vendor supplied specialty biological treatment technology to get the system back online as quickly as possible. All of this contributed to a successful upset response and the implementation of best practices that can help all refineries facing a wastewater oil contamination.
Moderator:
Dan Harbs, Veolia
Speakers:
Angela Wharton, Chevron U.S.A. Inc.
Kai Zhang, Chevron U.S.A. Inc.